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ABB DRIVES FOR HVAC
1
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Table of contents
3
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Connection principle .............................
12
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Contents of this chapter
15
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General safety in operation
20
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Introduction to the manual
23
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Quick installation and commissioning flowchart
24
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Terms and abbreviations
25
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FECA-01 EtherCAT adapter module quick guide
27
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Operation principle and
29
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￭Simplified main circuit diagram
30
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Motor and brake resistor terminals
31
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Connections of the base unit:
33
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Control panel options
34
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Type designation label
35
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Type designation key
36
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Unpacking the delivery
41
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￭To install the drive to a DIN installation rail
42
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Move the locking part to the right.
43
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Guidelines for planning the
45
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￭Power cable types
48
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Alternate power cable types
49
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Not allowed power cable types
50
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Prefer symmetrical shielded VFD cable.
51
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Selecting the control cables
52
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Routing the cables
53
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￭Separate control cable ducts
55
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￭Protecting the motor against thermal overload
56
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Implementing the Safe torque off function
58
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230 V AC
59
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Electrical installation – IEC
61
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multimeter and voltage detector
62
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1000 V DC,
63
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Connecting the control cables
72
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Aux. voltage output +24 V DC, max. 250 mA3)
73
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￭Default fieldbus connection diagram
74
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￭Control cable connection procedure
75
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NPN configuration for digital inputs
77
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1…3 PTC sensors
80
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￭Installing a front option
83
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Electrical installation – North
87
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3 ~ M
95
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Digital inputs and auxiliary voltage output
97
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Auxiliary voltage input/output
98
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+K457 FCAN-01 CANopen
99
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￭Additional information on the control connections
100
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PNP configuration for digital inputs
101
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PTC connection 2
104
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Installation checklist of the
111
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Make sure that …
112
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Years from start-up
116
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Disconnect the fan power cable.
118
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11. Push the cover to lock into position.
119
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Lift and pull the fan from its base.
120
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￭Surrounding air temperature derating
128
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< 4 kHz
130
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gR fuses (IEC)
131
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Max. fuse rating
132
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UL 248-8 Fast Acting Class J Fuses
133
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UL 248-4 Class CC Fast Acting Fuses
134
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Dimensions and weights
137
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Free space requirements
138
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Main circuit at
139
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Cable conductor sizes (mm2)1)
140
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L1, L2, L3, T1/U, T2/V, T3/W, R-, R+/
141
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External EMC filters
142
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￭Motor cable length
144
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Brake resistor connection data
145
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Connector pitch 5 mm, wire size 2.5 mm2 (14 AWG)
146
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Transportation in the
147
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UL Listed mark for USA and Canada
149
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￭Frame R1 (front & side) - IP20 / UL open type
156
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￭Frame R1 (bottom & rear) - IP20 / UL open type
157
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￭Frame R1 (front & side) - UL Type 1 kit installed
158
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￭Frame R2 (front & side) - IP20 / UL open type
160
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￭Frame R2 (bottom & rear) - IP20 / UL open type
161
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￭Frame R2 (front & side) - UL Type 1 kit installed
162
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￭Frame R3 (front & side) - IP20 / UL open type
164
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￭Frame R3 (bottom & rear) - IP20 / UL open type
165
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￭Frame R3 (front & side) - UL Type 1 kit installed
166
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￭Frame R4 (front & side) - IP20 / UL open type
168
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￭Frame R4 (bottom & rear) - IP20 / UL open type
169
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￭Frame R4 (front & side) - UL Type 1 kit installed
170
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￭Reference brake resistors
175
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Measuring the insulation
179
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The Safe torque off function
181
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Single ACH480 drive, external power supply
184
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Single ACH480 drive, internal power supply
185
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Multiple ACH480 drives, internal power supply
186
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Multiple ACH480 drives, external power supply
187
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Start-up including acceptance test
190
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￭Declaration of conformity
198
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BAPO-01 auxiliary power
199
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1. BAPO-01 module
200
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External power supply
201
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BIO-01 I/O extension module
203
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1. Locking tab
204
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Auxiliary voltage output +24 V DC, max. 250 mA
205
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206 BIO-01 I/O extension module
206
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BREL-01 relay output
207
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1. BREL-01 module
208
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Output relays 4…7:
209
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1 = Relay output 4 is ON.
210
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10 = 1 s
211
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Product and service inquiries
213
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© 2020 ABB. All rights reserved.
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