Operation manual [PDF] (130 pages)
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Operation Manual
Turbocharging
ABB Turbo Systems Ltd
ABB Turbo Systems Ltd
CH 5401 Baden
Type
TPS 48E01
HT562612
nMmax 1000
t Mmax 680
nBmax
950
t Bmax
650
1/s
°C
SOLD08
00180
12
60
60
Year
2013
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2410 English
TPS 48E01
Original Operation Manual
We herewith confi rm that this Operation Manual has been drawn up orientated towards the Product Liability Law 1/1/90 as well as to
the „European Machinery Directives“.
We reserve all rights in this document and in the information contained herein.
Reproduction, use or disclosure to third parties without express authority by ABB Turbo Systems Ltd is strictly forbidden.
© Copyright by ABB TURBO SYSTEMS Ltd 2004
Design and specifi cations are subject to change without notice.
Printed on naturally white paper, bleached free from chlorine and environmentally acceptable.
The CD is made of polycarbonate and contains in addition aluminium, lacquer, dye stuffs and materials of the adhesive label. The CD-cover is made of
recycled cardboard.
These materials may be disposed with the domestic wastes or at a specialised collecting centre.
ABB Turbo Systems AG
Bruggerstrasse 71a
CH-5401 Baden
Switzerland
Operating condition and replacement intervals
The operational limits for the turbocharger nBmax, tBmax, nMmax, tMmax, inspection- and replacement intervals for the compon-
ents concerned on the rating plate are valid for the operational mode and compressor inlet condition, which has been agreed upon
between the engine builder and ABB.
Note:
Replacement intervals of components depends on the load profi le, turbine inlet temperature, suction air temperature and
turbocharger speed. In case the operation conditions differs signifi cantly from what is considered to be normal for the cur-
rent application, it is recommended to contact ABB for a re-calculation of replacement intervals. Frequent load alterations,
high temperatures and high speed lower the life of components.
Unless otherwise agreed, the application limits nMmax, tMmax are valid for the test operation for a limited time.
Operation Manual / TPS48-D/E.. - TPS61-D/E..
Table of contents
Page 1
April 2015
HZTL2410_EN
Revision D
Table of contents
1
Preliminary remarks
1.1
Purpose of this manual
1.2
Layout and function
1.3
Intended use of the turbocharger
1.4
Storage of new turbochargers and spare parts
1.5
Essential information
1.6
Symbols and definitions
1.7
Turbocharger rating plate
1.8
Contact address and after-sales service
2
Safety
2.1
Introduction
2.2
CE conformity
2.3
Definition of mandatory signs
2.4
Definition of Safety instructions
2.5
Warning plates on the turbocharger
2.6
Safe operation and maintenance
2.7
Hazards during operation and maintenance
2.8
Use of ABB turbochargers on gas engines
2.9
Periodic checking of the pressure vessel
2.10
Lifting loads
3
Commissioning
3.1
Oil supply
3.2
Inspection work
3.3
Commissioning after taking out of operation
4
Operation
4.1
Noise emissions
4.2
Servicing work
4.3
Expected exchange intervals
4.4
Speed measurement
4.5
Stopping the engine
© Copyright 2015 ABB. All rights reserved.
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