AEM 21-5003 Manuals

ADVANCED ENGINE MANAGEMENT INC. 2205 126TH Street, Unit A Hawthorne, CA. 90250 Phone: (310) 484-2322 Fax: (310) 484-0152 www.aempower.com Instructions Part Number: 10-5003 Hybrid Intake Systems are illegal in California except on racing vehicles which may never be used on public highways. © Copyright 2004 HYBRID INTAKE SYSTEM Installation Instructions for: Part Number 21-5003 1992-1995 Honda Civic with B18C1 2 Bill of Materials for: 21-5003 1 2-50031C INLET PIPE,92-95 CIVIC B18C1 HYBRID 1 21-203 AIR FILTER ASMBLY 3.00 5" & Clamp 1 5-273-R HOSE,ADAPTER 2.75/3.00 X 3" BLK 1 103-BLO-4420 HOSE CLAMP,2.75" 1 103-BLO-4820 HOSE CLAMP,3.00" 14" 65128 HOSE, 3/8ID 12" 516-006 HOSE, 5/16ID 4 4093-5 HOSE CLAMP,3/4" 1 1228599 MOUNT,RUBBER 1" X 6MM 1 444.460.04 NUT,NYLOK 6MM 1 559999 WASHER,6MM SOFT MOUNT 1 1-3029 FLAT WASHER M12 1 32-3023 BRACKET,TRANS V2 B16-18 3 1-2076 BOLT,HEX/FLANGE M12-1.25 X 25 1 1-2077 NUT, NYLOC M12-1.25 X 25 1 10-5003 INSTRUCTIONS, 21-5003 1 10-922E EMBLEM,CAS/SRS .003" 2 10-922S DECAL,AEM LARGE SILVER 1 10-400W LIC PLATE FRAME,WHITE ASSEMBLY LABOR For technical inquiries e-mail us at [email protected] 3 Read and understand these instructions BEFORE attempting to install this product. 1) Getting Started a) Make sure vehicle is parked on a level surface. b) Set parking brake. c) If engine has run with in the past two hours let it cool down. d) Jack the front of the vehicle and support using properly rated jack stands. e) Remove the Right front wheel. f) Drain roughly ½ Gallon of engine coolant into a clean container and save. g) Remove intake system installed in the vehicle. 2) Engine Mount Removal and Installation a) Using a 19mm socket, remove the engine mount nut, then loosen the three bolts with a 17mm wrench, and remove the mount. b) Using a 14 mm wrench, remove the mounting stud from the factory engine mount assembly. It may be necessary hold the bracket in a vice to do this. 19mm 17 mm c) Install the Factory mounting stud from step b on the supplied Engine mount bracket, using the Nylock nut and washer provided. d) Using the supplied bolts and washers, install the AEM engine mount on the transmission, torque the bolts to 61 ft-lb. Then replace the factory washer and nut on the mounting stud. Nut Bolts