AIC WAIKATO Presto Detacher 70100 Manuals

Presto Detacher™ © 2012 AIC WAIKATO LLC 608-526-6882 Presto Detacher™ © 2012 AIC WAIKATO LLC 608-526-6882 2 Introduction…………………………………………………………………………………...……….3 Technical Specifications……………………………………………………………………………..4 Power Supply……………………………………………………………………………………...….5 Product Overview……………………………………………………………………………...……..6 Electrical…………………………………………………………………………………………....….7 Good Wiring Practices……………………………………………………………………….....…....8 Communication Network Circuit…………………...………………………………………………10 Internal Wiring on Circuit Board……………………………...……………………………………13 Remote Monetary Switch………….………………………………...……………………………..14 Flow Cell Hook-Up Part……………………………………………………...……………………..15 Hardware Installation.............................................................................................................16 70454 Power Supply………………………………………………………………………………..22 Presto Detacher Internal and External Wiring………………...…..……………………………..23 Pulsator Shut off Relay………………………………………………...…………………………...24 Installation Start-up……………………………………………………………...………………….25 Presto Control Settings/Set-Up Table....................................................................................26 Definitions…………………………………………………….…...………..………………………..31 Stall Addressing………...........................................................................................................36 Network Termination…………………………………………………………...…………………...39 Presto Switch Operation……………………………………………………………...………...….40 Presto Light Operation……….................................................................................................41 Changing from Milk to Wash and Wash Mode……………………..……….…………………...42 Review Data…………………………………………………………………...…………………….43 Control Enclosure Assembly……………………………………………………………………….44 Maintenance………………………..…………………………………………………...……….…..44 Service Instructions…………………………………………...…………………………………….46 MLSO Valve Assembly and Removal……………………………...……………………………..47 Trouble Shooting ……...……………………………………………………...…………………….48 Presto Control Operation…………………………………………………………………………...49 Data Displayed on the Screen…………………………...……….………………………………..50 Description of Operation………………………………..…...……………………………………..51 Modes……..………………………………………………………………………………………….53 Definitions and Acronyms…………………………………………………...……………………..55 Warranty…………...………………………………………………………………………………...56 User Settings……..………………………………………………………………………………....58 Spare Parts Wire/Hose & Electrical……………………………………………...……………………….61 Power Supplies……………………………………………………………...……………….63 Flow Cell Holder/Bracket…………………………………………………………..…….....64 Milk Line Shut Off (MLSO)……………………...…………………………………………..65 Mounting Brackets…………………………………………………………………………...66 Valves…………………………………………………………………………..……………..67 Cylinders…………………………………………………………………………..………….68 Switches……………………………………………………………………………………....69 Table Of Contents Presto Detacher™ © 2012 AIC WAIKATO LLC 608-526-6882 3 A message from AIC AIC WAIKATOO LLC (AIC) would like to thank you for purchasing your new Presto Detacher™ and accessories. The instrument you purchased will be valuable dairy herd management tool for years to come The Presto Detacher™ hands-off dairy management system networks with AIC’s “Smart Sensing” milk meters. With the Presto Detacher™ system is not necessary to learn and maintain computer software and equipment requiring large amounts of time and expense. The data is collected and compiled automatically and is available instantly at the press of a button This manual lists the technical specifications and is a guide for installation, operation and service of the equipment. It is essential that all instructions in this manual be followed as prescribe to achieve the full benefits of the product as they were designed. We would also like to point out that failure to follow the instructions could result in unsafe conditions for the operator, livestock and equipment. Disclaimer The products and information in this catalog have been gathered from many sources and every effort has been made to present the information accurately and correctly. However, the information presented in this catalog is solely for the purpose of identification of the products listed herein and does not express or imply a warranty that the products will necessarily conform to the illustrations or descriptions presented herein. AGRICULTURAL INSTRUMENTS CORPORATION DISCLAIMS MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE FOR ALL PRODUCTS LISTED OR SHOWN IN THIS CATALOG. ANY LIABILITY OR CONSEQUENTIAL, INCIDENTAL, PUNITIVE OR SPECIAL DAMAGES OF ANY KIND IS DISCLAIMED. AGRICULTURAL INSTRUMENT CORPORATION’S LABILITY SHALL NOT, UNDER ANY CIRCUMSTANCES, EXCEED THE AMOUNT PAID TO AGRICULTURAL INSTRUMENTS CORPORATION FOR ANY PRODUCT SOLD THROUGH THIS CATALOG. None of the information presented in this catalog should be used as or substituted for the manufacturer’s instruction. Each product of par should be in strict accordance with the manufacturer’s instructions. Many states and localities have codes and regulations governing sales, construction, installation and/or use of certain products of certain purposes, which may vary from locality to locality. While Agricultural Instruments Corporation attempts to assure that the products in this catalog comply with such codes, it guarantee compliance and is not responsible for how the product is installed or used. Before purchase, installation or use of any product, the product’s application and instructions and all applicable national, state and local codes should be reviewed to ensure that the product, installation and use thereof will comply with such national, state and local codes. Rev. 1/2017 Presto Detacher™ © 2012 AIC WAIKATO LLC 608-526-6882 4 Physical Specifications Case: Impact-resistant polysulphone with scratch-resistant Lexan ™ front label. Size 4.5” x 6.5” x 2.0”, Weight less than 16 ounces (454 grams). FlowCell: Approved P-1700 Polysulfone materials and 304 stainless steel sensing probes. Shape is a modified elbow, approximately 3” x 2.5” suitable for use with all 5/8” ID milk hose. Environment: Our proprietary enclosure is o-ring sealed against water and chemicals to permit use in all parlors and stanchion barns. Various stainless steel brackets and mounting plates are available to adapt the into any milking system. Never allow petroleum-based fly spray or other petroleum-based products to come into contact with the control box/flow cell/milk line shut off. These products will damage the plastic. Certain materials contain ingredients that will attack plastic parts. Do not expose the plastic parts to the following but not limited to: • Iodine teat dips • Fly Sprays (hydrocarbon based) • “Super” glues (cyanoacrylates) • Gasoline, turpentine, brake fluids and ethers • Réfrigérants (R-12, R-22, R134a, etc.) • Loctite and similar adhesive compounds • Alcohol, ethanol and isopropanol • Phenols Power Requirements Power Conversion: P = power (watts), I = current (amps), V = (volts) Amps (I) = watts (P) divided by volts (V) Volts (V) = watts (P) divided by amps (I) Watts (P) = amps (I) x volts (V) Power Input: 17-30 Volts DC continuous power. The circuit board consumes about 2.5 watts. This does not include any electric valves that may accompany the Presto. The voltage delivered to external valves or solenoids is the same as the input voltage. Therefore, care should be taken to be sure the supply voltage matches the specifications of the valves or solenoids. Technical Specifications WARNING