Amkus iC550 Manuals

©Copyright AMKUS Rescue Systems 2016-2020 1 LAI-001 November 5, 2020 Rev06 AMKUS RESCUE SYSTEMS AMKUS.com 4201 Montdale Drive, Valparaiso, IN 46383-4098 USA 800-592-6587 · 219-548-5000 G-Force INSTRUCTIONS FOR SAFE OPERATION AND MAINTENANCE ION® Battery Powered Electro-hydraulic Rescue Tools DANGER Understand manual before use. Operating AMKUS Rescue Systems without understanding the manual, receiving proper training, and using appropriate personal protective equipment is a misuse of AMKUS equipment. Obtain safety information at amkus.com This instruction manual is intended to familiarize operators and maintenance personnel with the operation, basic maintenance, and safety procedures associated with this product. This manual should be kept available to all operating and maintenance personnel. This manual does NOT address servicing of AMKUS Rescue Systems. Only competent rescue tool repair technicians are qualified to repair AMKUS equipment. Read and understand all instructions and warnings included in the packaging for DEWALT lithium ion batteries and chargers. CUTTER Model: iC550 SPREADER Model: iS240, iS240-L, iS280, iS280-L COMBI TOOL Model: iCT516 RAM Model: iTR230 BATTERY DeWALT® Lithium Ion DCB606 (AMKUS Part# IBATTFV-6) CHARGER DeWALT® DCB118 1 Hour Charger, 120 VAC Part#: ICHRG120 HYDRAULIC SYSTEM Self-contained, 10,150 psi (700 bar) high-speed single stage pump HYDRAULIC FLUID AMKUS MV0 (Mineral Oil base) Part#: KF0007 Safety Data Sheet (SDS) for AMKUS MV0 Hydraulic Fluid is available at AMKUS.com and CHEMTREC.com (for equipment stored and operated in environments below 32°F (0°C) contact AMKUS Rescue System for recommendation) NFPA 1936 Certified Compliant to ©Copyright Task Force Tips LLC 2016-2020 2 LAI-001 November 5, 2020 Rev06 DANGER PERSONAL RESPONSIBILITY CODE The member companies of FEMSA that provide emergency response equipment and services want responders to know and understand the following: 1. Fire� ghting and Emergency Response are inherently dangerous activities requiring proper training in their hazards and the use of extreme caution at all times. 2. It is your responsibility to read and understand any user’s instructions, including purpose and limitations, provided with any piece of equipment you may be called upon to use. 3. It is your responsibility to know that you have been properly trained in Fire� ghting and /or Emergency Response and in the use, precautions, and care of any equipment you may be called upon to use. 4. It is your responsibility to be in proper physical condition and to maintain the personal skill level required to operate any equipment you may be called upon to use. 5. It is your responsibility to know that your equipment is in operable condition and has been maintained in accordance with the manufacturer’s instructions. 6. Failure to follow these guidelines may result in death, burns or other severe injury. FEMSA Fire and Emergency Manufacturers and Service Association P.O. Box 147, Lynn� eld, MA 01940 • www.FEMSA.org This Safety Manual is not intended as a substitute for proper training in the use of rescue systems as taught from credible sources such as the National Fire Protection Association (NFPA), The International Fire Service Training Association (IFSTA), or sources approved by the Authority Having Jurisdiction (AHJ). Examples of recent publications: ©Copyright AMKUS Rescue Systems 2016-2020 3 LAI-001 November 5, 2020 Rev06 SUPPORTING MATERIALS The following documents contain supporting safety and operating information pertaining to the equipment described in this manual. Safety Data Sheet (SDS) AMKUS MV1 HYDRAULIC FLUID DeWalt Charger Original Packaging DeWalt Battery Original Packaging ©Copyright AMKUS Rescue Systems, Inc. 2019 LAA-040 January 28, 2019 Rev00 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 AMKUS RESCUE SYSTEMS AMKUS.com 4201 Montdale Drive, Valparaiso, IN 46383-4098 USA 800-592-6587 • 219-548-5000 • Fax 219-476-1669 SECTION 1. IDENTIFICATION AMKUS MV0 HYDRAULIC FLUID rodu tc Name P Manufacturers of suppliers details AMKUS RESCUE SYSTEMS, INC. 4201 Montdale Drive Valparaiso, IN 46383-4098 USA 219-548-5000 SDS Reque ts Customer Service Emergency telephone number 800-424-9300 CHEMTREC nforma oit n I llip S Health Information Recommend use of the chemical and restrictions on use lio cilu Hydra ecommended Use R SECTION 2. HAZARDS IDENTIFICATION ����������� cation Categor y 1 As rip a oit n hazard GHS Label element Hazard pictograms Danger S gi n la word PHYSICA L HAZARDS: Hazard Statemen st Not classi� ed as a physical hazard under GHS criteria. HEALTH HAZARDS: H304 May be fatal if swallowed and enters airways. ENVIRONMENTAL HAZARDS: Not classi� ed as an environmental hazard under GHS criteria. Precautionary statements Prevention: No precautionary phrases. Response: P301 + P310 IF SWALLOWED: Immediately call a POISON CENTER/doctor. P331 Do NOT induce vomiting. Storage: P405 Store locked up. Disposal: P501 Dispose of contents/ container to an approved waste disposal plant. Hazardous components which must be listed on the label: Contains Distillates (Fischer - Tropsch), heavy, C18-50 - branched, cyclic and linear. �������������������������������������������� cation Prolonged or repeated skin contact without proper cleaning can clog the pores of the skin resulting in disorders such as oil acne/folliculitis. Used oil may contain harmful impurities. High-pressure injection under the skin may cause serious damage including local necrosis. Not classi� ed as � ammable but will burn. The classi� cation of this material is based on OSHA HCS 2012 criteria. ©Copyright Amkus Rescue Systems, Inc. 2016-2018 LIK-056 August 6, 2018 Rev02 It is RECOMMENDED that this service procedure be performed by Amkus Trained Service people. 1.0 PURPOSE 1.1 This service procedure outlines the process of removal and replacement of the ION Spreader arms.. 2.0 PROCESS 2.1 DISASSEMBLY 2.1.1 Actuate the tool so that the arms are at the end of their stroke. Be sure the arms have some play. ��������������� the tool and remove the battery. 2.1.3 Remove the pinch point guard by removing (3) 2.5 mm Screws. 2.1.4 Apply heat to the Pivot Point Retaining Nut for 45-60 seconds and remove using a 30mm wrench and a 10mm hex key. 2.1.5 Remove the link pin retaining rings. 2.1.6 Slide link pins and pivot pins out and remove the arm. 2.1.7 Clean and inspect the pivot pins, pivot pin nut, and link pins for damage (corrosion, marring, or fractures). Replace if necessary. 2.1.8 Clean excess debris and grease from the rack and arms. SERVICE PROCEDURE: ION Spreader Arm Service AMKUS RESCUE SYSTEMS amkus.com 4201 Montdale Drive, Valparaiso, IN 46383-4098 USA 800-592-6587 • 219-548-5000 • Fax 219-476-1669 ©Copyright AMKUS Rescue Systems, Inc. 2016-2019 LAA-023 August 14, 2019 Rev02 An AMKUS Level 2 Certi� cation is required to complete the Level 2 repairs involved in this and other Level 2 Procedures. Only AMKUS Level 2 Certi� ed personnel are authorized to perform the complete contents of this and other procedures. A technician can be certi� ed by any Level 3 Certi� ed Technician but Level 2 cannot teach or certify any individuals. Any Service/Maintenance Technicians that service AMKUS Equipment are required to have at least Level 2 Training. All certi� cations must be renewed every 3 years. If your certi� cation has expired, you are no longer authorized to perform Level 2 repairs and must be re-certi� ed. Failure to renew or maintain your AMKUS Level 2 Certi� cation could result in voiding any and all warranty if AMKUS Level 2 maintenance is still performed. If your Certi� cation has expired, you are no longer authorized to perform Level 2 repairs and must be recerti� ed. 1.0 PURPOSE 1.1 This service procedure outlines the process to perform annual maintenance of the ION Cutter/Combi blades 2.0 PROCESS 2.1 Operate the tool so that the blades are half way in between open and closed. 2.2 �������� the tool and remove the battery. 2.3 Use a 2.5 mm hex key to loosen and remove (2) set screws retaining the top and bottom of the boot. 2.4 Pull back the Boot to expose the links. 2.5 Place the unit in a vise, gripping on the blades using soft jaws or rags to prevent damage. 2.6 Apply heat to the center bolt for 20-30 seconds (opposite side of the zerk � tting) 2.7 Use a 2” 6 point socket to break the center bolt loose. ION Cutter/Combi Annual Service Procedure. LEVEL 2 AMKUS RESCUE SYSTEMS amkus.com 4201 Montdale Drive, Valparaiso, IN 46383-4098 USA 800-592-6587 • 219-548-5000 • Fax 219-476-1669 LAA-023 ION Combi/Cutter Annual Service Procedure LEVEL 2 LIK-056 ION Spreader Arm Service Procedure