ARB 2237010 Manuals

20/08/2014 Page 1 of 15 Fitting instructions# 3789248 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd Part Number: 2237010-2237020-2237030 Product Description: Modular Bar Suited to DODGE RAM 2500/3500 2012 on vehicle/s: WARNING REGARDING VEHICLES EQUIPPED WITH SRS AIRBAG; When installed in accordance with these instructions, the front protection bar does not affect operation of the SRS airbag. ALSO, NOTE THE FOLLOWING:  This product must be installed exactly as per these instructions using only the hardware supplied.  In the event of damage to any bull bar component, contact your nearest authorised ARB stockist. Repairs or modifications to the impact absorption system must not be attempted.  Do not use this product for any vehicle make or model, other than those specified by ARB.  Do not remove labels from this bull bar.  This product or its fixing must not be modified in any way.  The installation of this product may require the use of specialized tools and/or techniques  It is recommended that this product is only installed by trained personnel  These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held responsible for the impact of any changes subsequently made by the vehicle manufacturer  During installation, it is the duty of the installer to check correct operation/clearances of all components  Work safely at all times  Unless otherwise instructed, tighten fasteners to specified torque ARB 4x4 ACCESSORIES Corporate Head Office 42-44 Garden St Tel: +61 (3) 9761 6622 Kilsyth, Victoria Fax: +61 (3) 9761 6807 AUSTRALIA 3137 Australian enquiries [email protected] North & South American enquiries [email protected] Other international enquiries [email protected] www.arb.com.au 20/08/2014 Page 2 of 15 Fitting instructions# 3789248 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd GENERAL CARE AND MAINTENANCE By choosing an ARB Bar, you have bought a product that is one of the most sought after 4WD products in the world. Your bar is a properly engineered, reliable, quality accessory that represents excellent value. To keep your bar in original condition it is important to care and maintain it following these recommendations:  Prior to exposure to the weather your bar should be treated to a Canuba based polish on all exposed surfaces. It is recommended that this is performed on a six monthly basis or following exposure to salt, mud, sand or other contaminants.  As part of any Pre Trip Preparation, or on an annual basis, it is recommended that a thorough visual inspection of the bar is carried out, making sure that all bolts and other components are torqued to the correct specification. Also check that all wiring sheaths, connectors, and fittings are free of damage. Replace any components as necessary. This service can be performed by your local authorized ARB Stockist. FITTING REQUIREMENTS REQUIRED TOOLS FOR FITMENT OF PRODUCT: METRIC SOCKET SET METRIC RING AND OPENEDED SOCKET SET ELECTRIC DRILL 13MM CAPACITY 10MM DRILL BITS RUST INHIBITING PAINT PHILLIPS AND FLAT BLADE SCREW DRIVER TAPE MEASURE HYDRAULIC LIFTING PLATFORM OR ANOTHER PERSON. SHARP CHISEL AND PLASTIC CUTTING SAW TORQUE WRENCH HAVE AVAILABLE THESE SAFETY ITEMS WHEN FITTING PRODUCT: Protective eyewear Hearing protection NOTE: ‘WARNING’ notes in the fitting procedure relate to OHS situations, where to avoid a potentially hazardous situation it is suggested that protective safety gear be worn or a safe work procedure be employed. If these notes and warnings are not heeded, injury may result. FASTENER TORQUE SETTINGS: SIZE Torque Nm Torque lbft M6 9Nm 7lbft M8 22Nm 16lbft M10 44Nm 32lbft M12 77Nm 57lbft  ARB INTENSITY LIGHTS, UP TO 900 SERIES ROUND OR 800 RECTANGULAR IPF DRIVING OR FOG LAMPS SUIT THIS PRODUCT  BAR IS DESIGNED TO ACCOMMODATE WARN ZEON 12 AND WARN 16.5TI WINCHES 20/08/2014 Page 3 of 15 Fitting instructions# 3789248 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd MODULAR BAR OPTIONS OPTION 1: BAR OPTION 2: BAR AND TOP FRAME OPTION3 : BAR, TOP FRAME AND OUTER FRAMES 20/08/2014 Page 4 of 15 Fitting instructions# 3789248 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd PARTS LISTING APPLICATION PART NO QTY DESCRIPTION CENTRE PAN ASSY 5237010 3314965 1 PAN ASSY DODGE RAM 3759359 2 BKT ASSY CHASSIS DODGE RAM 3752000 1 BRKT LICENSE 3759288 1 BRACKET FAIRLEAD MOUNT F TRUCK 3759363 1 BRACKET DEFLECTOR DODGE RAM 6522928 1 GRILLE ASSY DODGE RAM 6522951 1 PANEL COVER DODGE RAM 3194637 1 NUT PLATE ASSEMBLY DODGE RAM 3163073 2 BLANKING PLUG 12.7mm 3163091 4 BLANKING PLUG 17.4mm EG50 2 RUBBER GROMMET 180302 4 CABLE TIES 5848409 2 PACKER CHASSIS DODGE RAM 5846401 8 WASHER FLAT M12 X 8MM 6151542 4 BOLT M10 X 40 SEMS 4584326 8 WASHER SPRING M12 BLACK 6151552 8 BOLT M12 X 60 BLACK 6151428 8 M12 X1.175 FLANGE NUT 6151357 11 BOLT M10 X 30 SEMS 6151321 11 NUT FLANGE M10X1.5 4584328 6 WASHER F M8 x 19 x 1.2 6151256 8 SCREW M6X16 BUTTON HEAD S/S 6151561 8 NUT FLANGE M6 6151546 6 BOLT HXHD M8 x 1.25 x 25 GR8.8 6151548 6 NUT FLANGE M8 x 1.25 GR8.8 6151184 2 M8x30 SHCS SS 4581094 2 WASHER SPRING M8 x 3/32 x 3/32 SS 4581081 2 WASHER FLAT, M8 SS 4581304 8 WASHER FLAT, M6 SS WINGS 5137010 3131474R 1 WING ASSY DODGE RAM RIGHT 3131474L 1 WING ASSY DODGE RAM LEFT 3500590 1 FOG LIGHT KIT 4681485 1 BRACE WING RIGHT 4681485L 1 BRACE WING LEFT 4581011 10 WASHER FLAT, M12 x 27 x 4 6151480 10 NUT FLANGE M12 X 1.25 ZP 6151321 8 NUT FLANGE M10 x 1.5 ZP 6151357 8 BOLT SEMS M10 X 30 ZP Gd 8.8 3163073 2 PLUG BLANKING BLK 17.4mm 6151094 10 BOLT M12 x 1.25 x 30 Gd 8.8 ZP 4581040 8 WASHER FLAT, M10 x 25 x 3 ZP