ARB 3917140 Manuals

24-04-13 Page 1 of 12 3786417 If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state. Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: (03) 9761 6622 Fax: (03) 9761 6807 WA:(08) 9244 3553 NSW: (02) 9821 3633 ACT: (02) 6280 7475 SA: (08) 8244 5001 QLD: (07) 3872 3872 NT: (08) 8947 2262 TAS: (03) 6331 4190 ARB WINCH/NON WINCH BUMPER TO SUIT 08/2004 ONWARDS NISSAN GU PATROL PRODUCT NO: 3917140 5100050 Top Tube Kit 5100160 Buffer Kit – With hole (required when fitting Top Tube) 5100170 Buffer Kit – With no hole FITTING KIT NO: 6172355 WARNING FOR VEHICLES EQUIPPED WITH SRS AIRBAG WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG. TAKE NOTE OF THE FOLLOWING: • THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS USING ONLY THE HARDWARE SUPPLIED. • IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT, CONTACT YOUR NEAREST AUTHORISED ARB STOCKIST. REPAIRS OR MODIFICATIONS TO THE IMPACT ABSORPTION SYSTEM MUST NOT BE ATTEMPTED. • DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN THOSE SPECIFIED BY ARB. • DO NOT REMOVE LABELS FROM THIS BULL BAR. OPTIONAL LIGHT SETS TO SUIT THIS PRODUCT: - ARB 6821201 Fog Light Kit Suit 3163015 - Up to IPF 900 SERIES FOG OR DRIVING LIGHT SETS IMPORTANT This winch bumper is suitable only for Warn winches up to 9500lb. 24-04-13 Page 2 of 12 3786417 USE. PART NO. QTY. DESCRIPTION CHASSIS BRACKETS TO CHASSIS 4581088 2 Chassis rail extension adjuster bolt 6151096 7 Bolt M12 x 1.25 x 40mm 6151095 1 Bolt M12 x 1.25 x 35mm 6151135 2 Nut M12 x 1.25 6151189 2 Nut M12 x 1.75 4581049 2 Washer M12 Flat 4581050 8 Washer M12 Spring 4581007 8 Washer 13mm Heavy duty 4581008 2 Washer 13mm Offset heavy duty 6151087 2 Bolt M10 x 1.25 x 25mm 6151133 2 Nut M10 x 1.25 4581040 4 Washer M10 Flat 4581048 2 Washer M10 Spring BULL BAR TO CHASSIS BRACKETS 3756395L 1 Chassis bracket LHS 3756395R 1 Chassis bracket RHS 6151135 4 Nut M12 x 1.25 6151095 4 Bolt M12 x 1.25 x 35mm 4581050 4 Washer Spring M12 4581071 4 Washer shoulder M12 4581070 8 Washer Flat M12 TOP TUBE TO BAR (5100050) 6131516 1 Top Tube assembly 6151255 2 Bolt M12 x 1.75 x 40mm 4581049 2 Washer M12 Flat 4581050 2 Washer M12 Spring BUFFERS (5100160 Required if fitting Top Tube) 6151128 12 Flange nut M6 3162153 1 Buffer LH 3162154 1 Buffer RH BUFFERS (5100170 Required if not fitting Top Tube) 6151128 12 Flange nut M6 3162471L 1 Buffer LH 3162471R 1 Buffer RH WINCH COVER 6522030 1 Panel winch cover 6151256 2 Button head screw M6 x 16mm 4581304 2 Washer flat M6 S/S 6151128 2 Flange nut M6 6191005 1 Winch cover extrusion INDICATORS TO BULL BAR 3163015 1 Combination Light Surround Kit 180701 6 Scotch lock 6821152 2 Turn signal/clearance light loom 6821151L 1 TURN SIGNAL/CLEARANCE LIGHT 6821151R 1 TURN SIGNAL/CLEARANCE LIGHT 24-04-13 Page 3 of 12 3786417 USE. PART NO. QTY. DESCRIPTION NO. PLATE 6151017 2 Bolt M6 x 16mm 6151046 2 Washer flat M6 6151128 2 Flange nut M6 6781408 1 Double sided tape AIR DEFLECTOR 6522873 1 Air deflector front 3314852 1 Air deflector extension 6151017 10 Bolt M6 x 16mm 6151046 10 Washer flat M6 6151128 7 Flange nut M6 6151315 3 Cage nut M6 WINCH FITMENT 3756499 1 Control box bracket 6151020 2 Bolt M8 x 16mm 4581044 2 Washer flat M8 6151132 2 Flange nut M8 4581040 4 Washer flat 3/8” 6151074 4 Bolt UNC 3/8” x 1 ¾” BLB 560 3 Winch lead 560mm black EG50 2 Rubber grommet 180302 10 Cable ties AERIAL 3162152 2 CB aerial cap TOOLS REQUIRED. Basic tool kit: torque wrench, drill, 10mm drill bit, stepped ring spanners. 24-04-13 Page 4 of 12 3786417 BULL BAR PREPARATION 1. Assemble the two chassis brackets to the bull bar using two per side, M12 x 35mm bolts, heavy duty D washers, shoulder washers, heavy duty D washers, spring washers and nuts. 2. Position the impact absorbers centrally on the upright slots. These slots were provided to accommodate chassis height variations. 3. Tighten the bolts firmly; though do not fully tighten as they may be adjusted at step 31. 4. Rest the bar face down on two stands so assembly can be carried out. 5. Assemble a 12mm nut to each chassis rail extension adjuster bolt and fully screw into bull bar. 6. Do not tighten, as this will be adjusted later. 1. Fit the buffers. Buffer studs fit through the slots in the wings and the pan. Fasten using M6 flange nuts. Note: This applies to both blank buffers and for those with the hole for optional frame. CAUTION: DO NOT OVER TIGHTEN THE M6 NUTS AS YOU RISK PULLING THE STUDS OUT OF THE BUFFERS. Chassis Rail Extension Adjuster Bolt (Wind Fully In) Bull Bar Bolt M12x35m Washer 12mm Shoulder Washer Nut M12 Washer 12mm Spring Washer Bull Bar Upright (RHS) Chassis Bracket (RHS)