ARO PX10R-XAX series Manuals

OPERATOR’S MANUAL INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 3-11-04 REVISED: 7-15-16 (REV. L) 1” DIAPHRAGM PUMP 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. PD10X-X-X PE10X-X-X INGERSOLL RAND COMPANY LTD 209 NORTH MAIN STREET – BRYAN, OHIO 43506  (800) 495-0276  FAX (800) 892-6276 © 2016 CCN 15207657 arozone.com SERVICE KITS Refer to Model Description Chart to match the pump material options. 637397 for air section repair (see page 6). 637401-XX for fluid section repair (see page 4). NOTE: This kit also contains several air motor seals which will need to be replaced. 637395-X major air valve assembly (see page 7). PUMP DATA Models . . . . . . see Model Description Chart for “-XXX”. Pump Type . . . Non-Metallic Air Operated Double Diaphragm Material . . . . . see Model Description Chart. Weight . . . . . . . PX10R-XAX-XXX . . . . . . . 20.65 lbs (9.37 kgs) PX10R-XCX-XXX . . . . . . . 35.2 lbs (16.0 kgs) PX10R-XHX-XXX . . . . . . . 39.6 lbs (18.0 kgs) PX10R-XSX-XXX . . . . . . . 38.2 lbs (17.3 kgs) Add 4.65 lbs (2.11 kg) for Aluminum air motor section Add 11.09 lbs (5.03 kg) for Stainless Steel air motor section Maximum Air Inlet Pressure . . . . . . . . . 120 psig (8.3 bar) Maximum Material Inlet Pressure . . . 10 psig (0.69 bar) Maximum Outlet Pressure . . . . . . . . . . 120 psig (8.3 bar) Maximum Flow Rate (flooded inlet) . . . 52.2 gpm (197.6 lpm) Displacement / Cycle @ 100 psig. . . . 0.232 gal. (0.88 lit.) Maximum Particle Size . . . . . . . . . . . . 1/8” dia. (3.3 mm) Maximum Temperature Limits (diaphragm / ball / seal material) E.P.R. / EPDM . . . . . . . . . . . . . . . . -60 to 280 F (-51 to 138 C) Hytrel . . . . . . . . . . . . . . . . . . . . . -20 to 180 F (-29º to 82 C) Nitrile . . . . . . . . . . . . . . . . . . . . . . 10 to 180 F (-12º to 82 C) Polypropylene . . . . . . . . . . . . . . 35 to 175 F (2 to 79 C) Santoprene . . . . . . . . . . . . . . . -40 to 225 F (-40 to 107 C) PTFE . . . . . . . . . . . . . . . . . . . . . . . 40 to 225 F (4 to 107 C) Viton . . . . . . . . . . . . . . . . . . . . . . -40 to 350 F (-40 to 177 C) Dimensional Data . . . . . . . . . . . . . . . . see page 8 Mounting Dimension . . . . . 4” x 6.25” (101.6 mm x 158.8 mm) Noise Level @ 70 psig, 60 cpm. . . . . . 80.6 dB(A)  The pump sound pressure levels published here have been updated to an Equivalent Con tinu ous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations. NOTICE: All possible options are shown in the chart, however, certain combinations may not be recommended, consult a representative or the factory if you have questions concerning availability. MODEL DESCRIPTION CHART P X 10 X - X X X - X X X PX10X - XXX - X XX 637401 - X X Diaphragm Ball FLUID SECTION SERVICE KIT SELECTION EXAMPLE:Model # PD10A-ASP-AAA Fluid Section Service Kit # 637401-AA Seat Material A - Santoprene C - Hytrel H - Hard 440 Stainless Steel E - Carbon Steel L - Hastelloy - C F - Aluminum Hardware Material P - Plated Steel S - Stainless Steel Fluid Caps & Manifold Material A - Aluminum C - Cast Iron S - Stainless Steel Fluid Connection A - 1 -- 11-1/2 NPTF - 1 B - 1 -- 11 BSP Center Section Material A - Aluminum R - Polypropylene S - Stainless Steel Ball Material A - Santoprene C - Hytrel T - PTFE G - Nitrile V - Viton Electronic Interface D - None E - Available M - Medical Grade Santoprene Diaphragm Material A - Santoprene C - Hytrel G - Nitrile L - Long Life PTFE T - PTFE / Santoprene V - Viton G - Nitrile S - 316 Stainless Steel H - Hastelloy - C S - 316 Stainless Steel Figure 1 Page 2 of 8 PD10X-X-X (en) WARNING EXCESSIVE AIR PRESSURE. Can cause per- sonal injury, pump damage or property damage. Do not exceed the maximum inlet air pressure as stated on the pump model plate. Be sure material hoses and other components are able to withstand fluid pressures developed by this pump. Check all hoses for damage or wear. Be certain dispens- ing device is clean and in proper working condition. WARNING STATIC SPARK. Can cause explosion resulting in severe injury or death. Ground pump and pumping system. Sparks can ignite flammable material and vapors. The pumping system and object being sprayed must be grounded when it is pumping, flushing, recirculating or spraying flammable materials such as paints, solvents, lacquers, etc. or used in a location where surrounding atmosphere is conducive to spontaneous combustion. Ground the dispensing valve or device, containers, hos- es and any object to which material is being pumped. Secure pump, connections and all contact points to avoid vibration and generation of contact or static spark. Consult local building codes and electrical codes for specific grounding requirements. After grounding, periodically verify continuity of electrical path to ground. Test with an ohmmeter from each component (e.g., hoses, pump, clamps, con- tainer, spray gun, etc.) to ground to ensure continuity. Ohmmeter should show 0.1 ohms or less. Submerse the outlet hose end, dispensing valve or device in the material being dispensed if possible. (Avoid free streaming of material being dispensed.) Use hoses incorporating a static wire. Use proper ventilation. Keep inflammables away from heat, open flames and sparks. Keep containers closed when not in use. WARNING Pump exhaust may contain contaminants. Can cause severe injury. Pipe exhaust away from work area and personnel. In the event of a diaphragm rupture, material can be forced out of the air exhaust muffler. Pipe the exhaust to a safe remote location when pumping hazardous or inflammable materials. Use a grounded 3/8” minimum i.d. hose between the pump and the muffler. WARNING HAZARDOUS PRESSURE. Can result in serious injury or property damage. Do not service or clean pump, hoses or dispensing valve while the system is pressurized. Disconnect air supply line and relieve pressure from the system by opening dispensing valve or device and / or carefully and slowly loosening and removing out- let hose or piping from pump. WARNING HAZARDOUS MATERIALS. Can cause serious injury or property damage. Do not attempt to return a pump to the factory or service center that contains hazardous material. Safe handling practices must comply with local and national laws and safety code requirements.                 OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions. WARNING EXPLOSION HAZARD. Models containing aluminum wetted parts cannot be used with 1,1,1-trichloroethane, methylene chloride or other halogenated hydrocarbon solvents which may react and explode. Check pump motor section, fluid caps, manifolds and all wetted parts to assure compatibility before using with solvents of this type. WARNING MISAPPLICATION HAZARD. Do not use models containing aluminum wetted parts with food products for human consumption. Plated parts can contain trace amounts of lead. CAUTION Verify the chemical compatibility of the pump wetted parts and the substance being pumped, flushed or recirculated. Chemical compatibility may change with temperature and concentration of the chemical(s) within the substances being pumped, flushed or circulated. For specific fluid compatibility, consult the chemical manufacturer. CAUTION Maximum temperatures are based on mechanical stress only. Certain chemicals will significantly reduce maximum safe operating temperature. Consult the chemical manufacturer for chemical compatibility and temperature limits. Refer to PUMP DATA on page 1 of this manual. CAUTION Be certain all operators of this equipment have been trained for safe working practices, understand it’s limitations, and wear safety goggles / equipment when required. CAUTION Do not use the pump for the structural support of the piping system. Be certain the system components are properly supported to prevent stress on the pump parts. Suction and discharge connections should be flexible connections (such as hose), not rigid piped, and should be compatible with the substance being pumped. CAUTION Prevent unnecessary damage to the pump. Do not allow pump to operate when out of material for long periods of time. Disconnect air line from pump when system sits idle for long periods of time. CAUTION Use only genuine ARO replacement parts to assure compatible pressure rating and longest service life. NOTICE TORQUE ALL FASTENERS BEFORE OPERATION. Creep of housing and gasket materials may cause fasteners to loosen. Torque all fasteners to ensure against fluid or air leakage. WARNING = Hazards or unsafe practices which could result in severe personal injury, death osr substantial property dam- age. CAUTION = Hazards or unsafe practices which could result in minor personal injury, product or property damage. NOTICE = Important installation, operation or maintenance information.     EXCESSIVE AIR PRESSURE STATIC SPARK HAZARDOUS MATERIALS HAZARDOUS PRESSURE PD10X-X-X (en) Page 3 of 8 Viton® and Hytrel® are registered trademarks of the DuPont® Company Loctite® is a registered trademark of Henkel Loctite Corporation Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company) FLUID SECTION REASSEMBLY Reassemble in reverse order. Refer to the torque requirements on page 5. Clean and inspect all parts. Replace worn or damaged parts with new parts as required. Lubricate (1) diaphragm rod and (144) “U” cup with Lubri- plate FML-2 grease (94276 grease packet is included in ser- vice kit). For models with PTFE diaphragms: Item (8) Santoprene diaphragm is installed with the side marked “AIR SIDE” towards the pump center body. Install the PTFE diaphragm (7) with the side marked “FLUID SIDE” towards the (15) fluid cap. Check torque settings after pump has been re-started and run a while.      FLUID SECTION DISASSEMBLY Remove (61) outlet manifold, (60) inlet manifold. Remove (22) balls, (19 and 33) “O” rings and (21) seats. Remove (15) fluid caps. NOTE: Only PTFE diaphragm models use a primary diaphragm (7) and a backup diaphragm (8). Refer to the auxiliary view in the Fluid Section illustration. 4. Remove the (6) diaphragm washer, (7) or (7 / 8) diaphragms, and (5) backup washer. NOTE: Do not scratch or mar the surface of (1) diaphragm rod. 1. 2. 3. MAINTENANCE Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt and foreign matter during service disassembly and reassembly. Keep good records of service activity and include pump in preventive maintenance program. Before disassembling, empty captured material in the outlet manifold by turning the pump upside down to drain material from the pump.    PARTS AND SERVICE KITS Refer to the part views and descriptions as provided on page 4 through 7 for parts identification and Service Kit information. Certain ARO “Smart Parts” are indicated which should be available for fast repair and reduction of down time. Service kits are divided to service two separate diaphragm pump functions: 1. AIR SECTION, 2. FLUID SECTION. The Fluid Section is divided further to match typical part Material Options.   OPERATING INSTRUCTIONS Always flush the pump with a solvent compatible with the material being pumped if the material being pumped is subject to setting up” when not in use for a period of time. Disconnect the air supply from the pump if it is to be inactive for a few hours.   INSTALLATION Verify correct model / configuration prior to installation. Retorque all external fasteners per specifications prior to start up. Pumps are tested in water at assembly. Flush pump with compatible fluid prior to installation. When the diaphragm pump is used in a forced-feed (flooded inlet) situation, it is recommended that a check valve” be installed at the air inlet. Material supply tubing should be at least the same diam- eter as the pump inlet manifold connection. Material supply hose must be reinforced, non-collapsible type compatible with the material being pumped. Piping must be adequately supported. Do not use the pump to support the piping. Use flexible connections (such as hose) at the suction and discharge. These connections should not be rigid piped and must be compatible with the material being pumped. Secure the diaphragm pump legs to a suitable surface (level and flat) to ensure against damage by vibration. Pumps that need to be submersed must have both wet and non-wet components compatible with the material being pumped. Submersed pumps must have exhaust pipe above liquid level. Exhaust hose must be conductive and grounded. Flooded suction inlet pressure must not exceed 10 psig (0.69 bar).             AIR AND LUBE REQUIREMENTS WARNING EXCESSIVE AIR PRESSURE. Can cause pump damage, personal injury or property damage. A filter capable of filtering out particles larger than 50 microns should be used on the air supply. There is no lu- brication required other than the “O” ring lubricant which is applied during assembly or repair. If lubricated air is present, make sure that it is compatible with the “O” rings and seals in the air motor section of the pump.   GENERAL DESCRIPTION The ARO diaphragm pump offers high volume delivery even at low air pressure and a broad range of material compatibility options available. Refer to the model and option chart. ARO pumps feature stall resistant design, modular air motor / fluid sections. Air operated double diaphragm pumps utilize a pressure dif- ferential in the air chambers to alternately create suction and positive fluid pressure in the fluid chambers, ball checks en- sure a positive flow of fluid. Pump cycling will begin as air pressure is applied and it will continue to pump and keep up with the demand. It will build and maintain line pressure and will stop cycling once maxi- mum line pressure is reached (dispensing device closed) and will resume pumping as needed. Page 4 of 8 PD10X-X-X (en) DIAPHRAGM OPTIONS PX10X-XXX-XXX Service kit  “7”  “8”  “19”  “33” -XX = (Ball) “O” Ring “O” Ring -XXX -XX = (Diaphragm) Diaphragm Qty [Mtl] Diaphragm Qty [Mtl] (1/8” x 2-1/8” o.d.) Qty [Mtl] (1/8” x 1-5/8” o.d.) Qty [Mtl] -XXA 637401-XA 96267-A (2) [SP] ----- --- --- 93280 (4) [E] 93279 (4) [E] -XXC 637401-XC 96267-C (2) [H] ----- --- --- Y327-225 (4) [V] Y327-220 (4) [V] -XXG 637401-XG 96328-2 (2) [B] ----- --- --- Y325-225 (4) [B] Y325-220 (4) [B] -XXL 637401-XL 96146-L (2) [L] 96145-A (2) [SP] 93282 (4) [T] 93281 (4) [T] -XXM 637401-XM 96267-M (2) [MSP] ----- --- --- 93280 (4) [T] 93279 (4) [T] -XXT 637401-XT 96146-T (2) [T] 96145-A (2) [SP] 93282 (4) [T] 93281 (4) [T] -XXV 637401-XV 95989-3 (2) [V] ----- --- --- Y327-225 (4) [V] Y327-220 (4) [V] NOTE: Gasket items 19 and 33 are not required with seat option AXX, -CXX and -GXX.  637401-XX FLUID SECTION SERVICE KITS INCLUDE: BALLS (see Ball Option, refer to -XX in Service Kit chart below), DIAPHRAGMS (see Dia- phragm Option, refer to -XX in Service Kit chart below), and items 19, 33, 70, 144, 175 and 180 (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 6). SEAT OPTIONS PX10X-XXX-XXX BALL OPTIONS PX10X-XXX-XXX "21"  "22" (1-1/4” dia.) -XXX Seat Qty [Mtl] -XXX Seat Qty [Mtl] -XXX Ball Qty [Mtl] -XXX Ball Qty [Mtl] -AXX 96152-A (4) [Sp] -GXX 96152-G (4) [B] -XAX 93278-A (4) [Sp] -XSX 92408 (4) [SS] -CXX 96152-C (4) [H] -HXX 94706 (4) [SH] -XCX 93278-C (4) [H] -XTX 93278-4 (4) [T] -EXX 96158 (4) [C] -LXX 95836 (4) [Ha] -XGX 93278-2 (4) [B] -XVX 93278-3 (4) [V] -FXX 96156 (4) [A] -SXX 96151 (4) [SS] PARTS LIST / PX10X-X-X FLUID SECTION CENTER SECTION OPTIONS PX10X-XXX-XXX Aluminum Polypropylene Stainless steel PD10A-X-X PE10A-X-X PD10R-X-X PE10R-X-X PD10S-X-X PE10S-X-X Item Description (size) Qty Part No. Part No. [Mtl] Part No. Part No. [Mtl] Part No. Part No. [Mtl] 28 Washer (8.5 mm i.d.) (4) - - - - - - - - - - - - - 96217 96217 [SS] - - - - - - - - - - - - - 23 Ground Lug (1) 93004 93004 [Co] - - - - - - - - - - - - - 93004 93004 [Co] 68 Air Cap (1) 95994-2 95994-4 [A] 96104-1 96104-3 [P] 96007-1 96007-3 [SS] 69 Air Cap (1) 95994-1 95994-3 [A] 96104-2 96104-4 [P] 96007-2 96007-4 [SS] 74 Pipe Plug (1/4 - 18 NPT x 7/16”) (2) - - - - - Y17-51-S [SS] - - - - - 93832-3 [K] - - - - - Y17-51-S [SS] 76 Pipe Plug (1/8 - 27 NPT x 0.27”) (1) - - - - - Y17-50-S [SS] - - - - - Y17-50-S [SS] - - - - - Y17-50-S [SS] 131 Screw (M8 x 1.25 - 6g x 95 mm) (4) 96001 96001 [C] - - - - - - - - - - - - - 96001 96001 [C] (M8 x 1.25 - 6g x 100 mm) (4) - - - - - - - - - - - - - 96216 96216 [SS] - - - - - - - - - - - - - 180 Washer (4) 96006 96006 [Co] - - - - - - - - - - - - - 96006 96006 [Co]  “O” Ring (2.5 mm x 12 mm o.d.) (8) - - - - - - - - - - - - - 96292 96292 [B] - - - - - - - - - - - - - 195 Nut (M8 x 1.25 - 6h) (4) 96005 96005 [SS] 95879 95879 [SS] 96005 96005 [SS] MANIFOLD / FLUID CAP MATERIAL OPTIONS PX10X-XXX-XXX Aluminum Cast Iron Hastelloy-C Stainless Steel PX10X-XAX-XXX PX10X-XCX-XXX PX10X-XHX-XXX PX10X-XSX-XXX Item Description (size) Qty Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] 5 Backup Washer (2) 95990-3 [C] 95990-3 [C] 95990-1 [SS] 95990-1 [SS] 6 Diaphragm Washer (2) 95990-3 [C] 95990-3 [C] 95990-2 [Ha] 95990-1 [SS] 9 Washer (0.505” i.d.) (2) 93189-1 [SS] 93189-1 [SS] 96161 [Ha] 93189-1 [SS] 14 Screw (M12 x 1.75 - 6g x 25 mm) (2) 95997 [SS] 95997 [SS] 96159 [Ha] 95997 [SS] 15 Fluid Cap (2) 95935 [A] 95831 [CI] 96148 [Ha] 96010 [SS] 60 Inlet Manifold (1) 95936-[] [A] 95829-[] [CI] 96150-[] [Ha] 96008-[] [SS] 61 Outlet Manifold (1) 95960-[] [A] 95830-[] [CI] 96149-[] [Ha] 96009-[] [SS] 63 Pipe Plug (1 - 11-1/2 NPT) (2) Y17-125 [A] Y17-55-S [SS] - - - - - - - - Y17-55-S [SS] (R 1, 1 - 11 BSP) (2) 96160-2 [A] 96160-1 [SS] - - - - - - - - 96160-1 [SS]  For NPTF thread models (PX10X-AXX-XXX), use “-1”.  For BSP thread models (PX10X-BXX-XXX), use “-2”. EXTERNAL HARDWARE OPTIONS PX10X-XXX-XXX COMMON PARTS PX10X-XXP-X PX10X-XXS-X Item Description (size) Qty Part No. [Mtl] 1 Rod (1) 95995 [C] Item Description (size) Qty Part No. [Mtl] Part No. [Mtl] 70 Gasket (2) 95843 [B] 26 Screw (M8 x 1.25 - 6g x 30 mm) (8) 95880-1 [C] 95880 [SS] 144 “U” Cup (3/16” x 1-1/8” o.d.) (2) Y186-49 [B] 27 Bolt (M8 x 1.25 - 6g x 40 mm) (20) 95896-1 [C] 95896 [SS] 175 “O” Ring (3/32” x 13/16” o.d.) (2) Y325-114 [B] 29 Hex Flange Nut (M8 x 1.25 - 6h) (20) 95879-1 [C] 95879 [SS]  Air Section Service Kit Parts, see page 6.