Autonics TAS series Manuals

Caution for your safety Warning ※Please keep these instructions and review them before using this unit. ※Please observe the cautions that follow; Warning Serious injury may result if instructions are not followed. Caution Product may be damaged, or injury may result if instructions are not followed. ※The following is an explanation of the symbols used in the operation manual. Caution: Injury or danger may occur under special conditions. Caution ※It may cause malfunction if above instructions are not followed. ※The above specifications are subject to change without notice. M A N U A L Thank you very much for selecting Autonics products. For your safety, please read the following before using. TEMPERATURE CONTROLLER TAS/TAM/TAL SERIES 1. In case of using this unit with machinery(Ex: nuclear power control, medical equipment, ship, vehicle, train, airplane, combustion apparatus, safety device, crime/disaster prevention equipment, etc) which may cause damages to human life or property, it is required to install fail-safe device. It may cause a fire, human injury or damage to property 2. It must be mounted on Panel. It may give an electric shock. 3. Do not connect, inspect and repair terminals when it is power on. It may give an electric shock. 4. Please check the number of terminal when connecting power or input. It may cause a fire. 5. Do not disassemble or modify this unit, please contact us when it is required. It may cause a fire and give an electric shock. ※1: Below 100℃ model is F.S. ±4%, Over 100℃ model is F.S. ±3% ※2: The weight is with packaging and the weight in parentheses is only unit weight. ※Environment resistance is rated at no freezing or condensation. 1. Deviation indicator It shows deviation of present temperature(PV) based on set temperature(SV) by LED. Input deviation indicator[Deviation indicator: (green), ▲/▼(red)] ※This is the same as Fahrenheit(℉). When power is on, all indicators light for 2 sec., then all indicators turn off and control operation starts. 2. Set temperature(SV) dial Dial to change set temperature (SV). When changing set temperature, it is applied after 2 sec. for the stable input. 3. Input sensor Indicates sensor type of present value. Input sensor type or input range each product is shown in the below table. ※Set temperature within input range each sensor. 4. Temperature unit Indicates temperature unit(℃, ℉) of set temperature(SV) and present value(PV). 5. Temperature range Indicates temperature range of set temperature(SV) 6. Control output indicator Turns ON when control output (Relay Output/SSR Output) 7. Control mode selection switch Select PID control or ON/OFF control using switch. 8. Terminal block Terminals for external connections. For more information, refer to ' Connections'. Input Sensor Range No. Input range(℃) Input range(℉) Thermocouple K(CA) 1 0 to 100 32 to 212 2 0 to 200 32 to 392 4 0 to 400 32 to 752 6 0 to 600 32 to 1,112 8 0 to 800 32 to 1,472 C 0 to 1,200 32 to 2,192 J(IC) 2 0 to 200 32 to 392 3 0 to 300 32 to 572 4 0 to 400 32 to 752 RTD DPt100Ω 0 -50 to 100 -58 to 212 1 0 to 100 32 to 212 2 0 to 200 32 to 392 4 0 to 400 32 to 752 1. Please use separated line from high voltage line or power line in order to avoid inductive noise. 2. Install power switch or circuit-breaker in order to on/off the power. 3. The switch or circuit-breaker should be installed nearby users for safety. 4. Do not use this product as Volt-meter or Ampere-meter, this is a temperature controller. 5. In case of using RTD sensor, 3-wire type must be used. If you need to extend the line, 3 wires must be used with the same thickness as the line. It might cause the deviation of temperature if the resistance of line is different. 6. In case of making power line and input signal line closely, line filter for noise protection should be installed at power line and input signal line should be shielded. 7. Keep away from the high frequency instruments. (High frequency welding machine & sewing machine, large capacity SCR controller) 8. Installation environment ①It shall be used indoor. ②Altitude Max. 2,000m ③Pollution Degree 2 ④Installation Category Ⅱ 1. This unit shall not be used outdoors. It might shorten the life cycle of the product or give an electric shock. 2. When wire connection, AWG 20(0.50mm²) should be used and screw bolt on terminal block with 0.74 to 0.90N·m strength. It may result in malfunction or fire due to contact failure. 3. For crimpled terminal, select following shaped terminal. 4. Please observe specification rating. It might shorten the life cycle of the product and cause a fire. 5. Do not use the load beyond rated switching capacity of Relay contact. It may cause insulation failure, contact melt, contact failure, relay broken, fire etc. 6. In cleaning the unit, do not use water or an oil-based detergent. It might cause an electric shock or fire that will result in damage to the product. 7. Do not use this unit at place where there are flammable or explosive gas, humidity, direct ray of the sun, radiant heat, vibration, impact etc. It may cause a fire or explosion. 8. Do not inflow dust or wire dregs into inside of this unit. It may cause a fire or mechanical trouble. 9. Please wire properly after checking the polarity of terminals when connect thermocouples. It may cause a fire or explosion. 10. In order to install the units with reinforced insulation, use the power supply unit which basic insulation level is ensured. Caution for using Major products Max. 5.8mm Max. 5.8mm Series TAS TAM TAL Power supply 100-240VAC 50/60Hz Allowable voltage range 90 to 110% of rated voltage Power consumption Max. 4VA Size DIN W48 x H48mm DIN W72 x H72mm DIN W96 x H96mm Display method Deviation LED(red, green), Output LED(red) Setting type Dial setting Setting accuracy F.S. ±2% (room temperature 23℃ ±5℃)※1 Input type RTD DPt 100Ω(allowable line resistance max. 5Ω per a wire) Thermocouples K(CA), J(IC) Control ON/OFF Control Hysteresis: 2℃ Fixed PID Control Control period: Relay output 20 sec./SSR drive output 2 sec. Control output Relay 250VAC 3A 1c SSR Max. 12VDC±2V 20mA Functions PV deviation indication, Error indication Dielectric strength 2,000VAC 50/60Hz for 1minute(between input terminal and power terminal) Vibration 0.75mm amplitude at frequency of 5 to 55Hz in each of X, Y, Z directions for 2hours Relay life cycle Mechanical Min. 10,000,000 operation(18,000 times/hr) Electrical Min. 100,000 operation(900 times/hr) Insulation resistance Min. 100MΩ(at 500VDC megger) Noise strength Square shaped noise by noise simulator(pulse width 1㎲) ±2kV R-phase and S-phase Memory retention Approx. 10 years (when using non-volatile semiconductor memory type) Environ -ment Ambient temperature -10 to 50℃ , Storage: -20 to 60℃ Ambient humidity 35 to 85%RH, Storage: 35 to 85%RH Insulation type Double insulation or reinforced insulation (mark: , dielectric strength between the measuring input part and the power part: 2kV) Approval Weight※2 Approx. 112g(approx. 74g) Approx. 176g(approx. 114g) Approx. 237g(approx. 152g) Ordering information Unit Sensor input type Control output Power supply Control method Size Item Temperature range for each sensor C Celsius(℃) F Fahrenheit(℉) Celsius(℃) Fahrenheit(℉) Temperature sensor 0 -50 to 100 -58 to 212 Pt - - 1 0 to 100 32 to 212 Pt - K 2 0 to 200 32 to 392 Pt J K 3 0 to 300 32 to 572 - J - 4 0 to 400 32 to 752 Pt J K 6 0 to 600 32 to 1,112 - - K 8 0 to 800 32 to 1,472 - - K C 0 to 1,200 32 to 2,192 - - K P DPt100Ω J J(IC) K K(CA) R Relay output S SSR drive output 4 100-240VAC 50/60Hz B ON/OFF control & PID control combined S DIN W48 x H48mm(8 pin plug type)※1 M DIN W72 x H72mm L DIN W72 x H72mm TA Analog setting type temperature controller TA S B 4 R P 4 C ※1: Socket(PG-08, PS-08) is sold separately. Specification Front panel Identification 1 2 3 4 5 6 7 8 3. PID Control PID constants are suggested and implemented based on self tuning from supply power until reaching set temperature(SV), then self tuning is over after reaching set temperature(SV). When power supply, in case that set temperature(SV) dial points at OFF or self tuning can not be started because present temperature(PV) is higher than set temperature(SV) or hunting occurs during self tuning, output control is switched to proportion band(P) because that is considered to error. At that time, proportion band is fixed at 10℃. ※Control cycle of PID control and proportion control is 20 sec. in relay output model and 2 sec. in SSR drive output model. 4. STOP Control output could stop without power off by setting the front setting volume to below min. setting range. If control output stops by STOP function, green indicator in deviation indicator( ) will flash every 1 sec. 5. Error Error mark will flash(every 1 sec.) in PV indicator when error occurs during the control operation. It will operate normally, if input sensor is connected or temperature is returned to normal range. No Display Description 1 + + indicators flash If input sensor is broken or sensor is not connected. 2 indicator flashes If measured sensor input is higher than temperature range. 3 indicator flashes If measured sensor input is lower than temperature range. 2. ON/OFF control ON/OFF control function is for controlling temperature by comparing present temperature(PV) to set temperature(SV). ON/OFF control is fixed on reverse operation(Heating). Output turns on to supply power temperature(SV) and the output turns off to turn off heater when present temperature(PV) is higher then set temperature(SV). ※Hysteresis is fixed at 2℃ during ON/OFF control. 1. SSR drive output Functions INPUT SSR drive output 12VDC LOAD SSR module SRH1 Series Temperature controller Load Power Power Reverse operation (Heating) Control output Temperature Hysteresis SV 1. TAS Series ※Mount the product on the panel and securely push the bracket in using a tool, as shown in the diagram. 2. TAM, TAL Series Installation 1. TAS Series 2. TAM Series 3. TAL Series ※RTD(Platinum resistance thermometer): DPt100Ω(3-wire) ※T.C.(Thermocouple): K(CA), J(IC) Connections RELAY OUT 250VAC 3A 1c RESISTIVE LOAD SOURCE 100-240VAC 4VA 50/60Hz SSR 12VDC±2V 20mA Max SENSOR COM RTD N.C. N.O. B' B A 1 4 8 5 7 6 2 3 RELAY OUT 250VAC 3A 1c RESISTIVE LOAD SOURCE 100-240VAC 4VA 50/60Hz SSR 12VDC±2V 20mA Max SENSOR COM RTD A B B' T.C. N.C. N.O. 1 19 10 3 21 12 5 23 14 7 25 16 9 27 18 2 20 11 4 22 13 6 24 15 8 26 17 RELAY OUT 250VAC 3A 1c RESISTIVE LOAD SOURCE 100-240VAC 4VA 50/60Hz SSR 12VDC±2V 20mA Max SENSOR COM RTD A B B' T.C. N.C. N.O. 1 25 13 3 27 15 5 29 17 7 31 19 9 33 21 11 35 23 2 26 14 4 28 16 6 30 18 8 32 20 10 34 22 12 36 24 Photoelectric sensors Temperature controllers Fiber optic sensors Temperature/Humidity transducers Door sensors SSR/Power controllers Door side sensors Counters Area sensors Timers Proximity sensors Panel meters Pressure sensors Tachometer/Pulse(Rate) meters Rotary encoders Display units Connector/Sockets Sensor controllers Switching mode power supplies Control switches/Lamps/Buzzers I/O Terminal Blocks & Cables Stepper motors/drivers/motion controllers Graphic/Logic panels Field network devices Laser marking system(Fiber, CO₂, Nd:YAG) Laser welding/soldering system http://www.autonics.com Satisfiable Partner For Factory Automation HEAD QUARTERS: 116, Ungbigongdan-gil, Yangsan-si, Gyeongsangnam-do, Korea OVERSEAS SALES: #402-404, Bucheon Techno Park, 655, Pyeongcheon-ro, Wonmi-gu, Bucheon, Gyeonggi-do, Korea TEL: 82-32-610-2730 / FAX: 82-32-329-0728 E-mail: [email protected] The proposal of a product improvement and development: [email protected] EP-KE-03-0340C PV deviation temperature Deviation indicator Input sensor OPEN ▲ + + ▼ indicators flash(every 0.5 sec.) Exceed max. input value ▲ indicator flashes(every 0.5 sec.) More than 10℃ ▲ indicator turns ON More than 2℃ to less than or equal to 10℃ ▲ + indicators turn ON Less than or equal to ±2℃ indicator turns ON More than -2℃ to less than or equal to -10℃ + ▼ indicators turn ON More than -10℃ ▼ indicator turns ON Less than min. input value ▼ indicator flashes(every 0.5 sec.) (※Socket(PG-08, PS-08) is sold separately.) 1. TAS Series Dimensions 2. TAM Series 3. TAL Series Size Series A B C D TAS Min. 65 Min. 65 45 45 TAM Min. 90 Min. 90 68 68 TAL Min. 115 Min. 115 92 92 0.6 0 0.7 0 0.8 0 0.6 0 0.7 0 0.8 0 Panel cut-out A C D B Terminal cover(sold separately) RMA-COVER(72×72mm) 70 68.5 3 64 13 RLA-COVER(96×96mm ) 91.5 86 3 13 94 Bracket TAS Series TAM, TAL Series 46 23.9 12 37.5 40.5 3.3 4 31 20 15 21 5 16 36 56 55 45 □48.6 44.9 66.7 44.8 52 14 5.2 48 72 14.7 64.5 6.5 96 14.7 64.5 6.5 T.C.