Bad Boy MZ MAGNUM Manuals

ZERO-TURN MOWER OWNER’S, SERVICE & PARTS MANUAL For additional information, please see us at www.badboymowers.com Bad Boy, Inc. 102 Industrial Drive Batesville, Arkansas 72501 (870) 698-0090 ©2014 12-1 DIESEL MODELS TABLE OF CONTENTS Basic Information ................................................................................................ Section 1 (page 4) Bad Boy Safety Guidelines ............................................................................. Section 2 (pages 5–8) Operation ........................................................................................................... Section 3 (pages 9) Maintenance ...................................................................................................... Section 4 (page 10) Storage and Transportation ............................................................................... Section 5 (page 10) Troubleshooting and FAQ ....................................................................................Section 6 (page 11) Controls ............................................................................................................. Section 7 (page 12) Moving In-operable Mower ............................................................................... Section 8 (page 13) Instrumentation ................................................................................................. Section 9 (page 13) Mower Blade Maintenance ................................................................................Section 10 (page 14) Greasing Bearings ...........................................................................................Section 11 (pages 14) How to choose the right blade ..............................................................................................Page 15 Mowing Tips .........................................................................................................................Page 16 SERVICE SECTION BEGINS ON PAGE 17 PARTS SECTION BEGINS ON PAGE 25 LIMITED WARRANTY PAGE 54 PAGE 2 This manual applies to the following equipment: Bad Boy Diesel Series Diesel 7200 72˝ 35hp 4-Cylinder Diesel Diesel 6100 61˝ 35hp 4-Cylinder Diesel Diesel Compact 6100 61˝ 28hp 3-Cylinder Diesel 72˝ Blade Hi-Lift Fusion Gator Blade Wave Blade 038-7230-00 038-5400-00 038-7215-00 61˝ Blade Hi-Lift Fusion Gator Blade Wave Blade 038-6080-00 038-6081-00 038-6091-00 Deck Belt 72˝ 61˝ 61˝ Compact 041-2525-00 041-0236-000 041-0226-00 Pump Belt 72˝ 61˝ 041-8411-00 041-5048-00 CATERPILLAR CAT 28hp Oil Filter 063-2010-00 Air Filter CAT 28hp Inner CAT 28hp Outer 063-2060-00 063-2050-00 CATERPILLAR CAT 35hp Oil Filter 063-2010-00 Air Filter CAT 35hp Inner CAT 28hp Outer 063-2060-00 063-2050-00 Motor Oil 15w40 (Reference Owner’s Manual) Hydro Oil 20w50 (8 quarts) COMMONLY USED ITEMS AND PART NUMBERS PAGE 3

ZERO-TURN MOWER OWNER’S, SERVICE & PARTS MANUAL For additional information, please see us at www.badboymowers.com Bad Boy, Inc. 102 Industrial Drive Batesville, Arkansas 72501 (870) 698-0090 ©2013 11-12 MZ MAGNUM MODEL TABLE OF CONTENTS Basic Information ........................................................................................... Section 1 (pages 3, 4) Bad Boy Safety Guidelines ............................................................................. Section 2 (pages 5, 6) Operation ....................................................................................................... Section 3 (pages 6, 7) Maintenance ........................................................................................................Section 4 (page 7) Storage and Transportation ................................................................................. Section 5 (page 8) Troubleshooting and FAQ ............................................................................... Section 6 (pages 8–9) Controls ............................................................................................................. Section 7 (pages 9) Moving Inoperable Mower ................................................................................ Section 8 (page 10) Blade Maintenance and Cutting Tips .............................................................Section 9 (page 10–11) Greasing Bearings ...........................................................................................Section 10 (pages 11) How to choose the right blade ..............................................................................................Page 12 Mowing Tips ........................................................................................................................ Page 20 SERVICE SECTION BEGINS ON PAGE 13 PARTS SECTION BEGINS ON PAGE 21 LIMITED WARRANTY PAGE 42 PAGE 2 This manual applies to the following equipment: Bad Boy MZ MAGNUM Series MZ Magnum 48˝ 726cc Kawasaki MZ Magnum 54˝ 726cc Kawasaki MZ Magnum 54˝ 27 hp Briggs COMMONLY USED ITEMS AND PART NUMBERS 48˝ MZ Blade Hi-Lift Fusion Gator Blade Wave Blade 038-4826-00 038-4821-00 038-4825-00 54˝ MZ Blade Hi-Lift Fusion Gator Blade Wave Blade 038-0005-00 038-0003-00 038-5220-00 48˝ MZ Deck Belt 041-6027-00 54˝ MZ Deck Belt 041-4022-00 MZ Pump Belt 041-6400-00 Oil Filter Briggs 27 hp Kawasaki Engine 063-2004-00 063-2004-00 Air Filter Briggs 27 hp Kawasaki Engine 063-4026-00 063-2097-00 Motor Oil 10w30 (2 quarts) Hydro Oil 20w50 (not serviceable) PAGE 3 SECTION 1: BASIC INFORMATION Congratulations on the purchase of your new Bad Boy Mower! The purpose of this manual is to assist operators in maintaining and operating their machine. The information and instructions in this manual can help you attain years of performance from your new Bad Boy. Also, check out our website to learn more about the Bad Boy family. 1.1 All Bad Boy engines use 10W30 engine oil. Conventional or Synthetic may be used. 1.2 All Bad Boy hydraulic systems use 20W50 engine oil. Conventional or Synthetic may be used. 1.3 All Bad Boy Mowers use hi-temp multi-purpose grease. NLGI No. 2 for the grease fittings. 1.4 MZ models have 12 psi in both front and rear tires. 1.5 Most Briggs, Kohler, Kawasaki, and Vanguard engines hold two (2) quarts of motor oil. Warranty Registration The Warranty Registration form must be completed and signed to validate your warranty. As the new equipment owner, you are expected to see that the form is completed and forwarded to Bad Boy, Inc., at time of delivery. Warranty is non transferable. Model/Serial Number Your MZ model serial numbers are found on the SIN plate underneath seat. The serial numbers are necessary on the warranty registration form. Also, these numbers can assist you in the ordering of new parts when replacements become necessary. Parts/Service Only Bad Boy replacement parts are to be used on your mower. Replacement parts are available through your local Bad Boy Mower Dealer. Remember to always provide the following information when ordering parts: 1. Correct part number 2. Correct serial number All warranty repair and service must be handled through your authorized Bad Boy Mowers dealer. To locate the nearest dealer, go to our website and click on Locate a Dealer. PAGE 4

ZERO-TURN MOWER OWNER’S, SERVICE & PARTS MANUAL For additional information, please see us at www.badboymowers.com Bad Boy, Inc. 102 Industrial Drive Batesville, Arkansas 72501 ©2015 11-13 MZ 42 MODELS TABLE OF CONTENTS. Basic Information ............................................................................................... Section 1 (pages 4). Bad Boy Safety Guidelines ............................................................................. Section 2 (pages 5–8). Operation .......................................................................................................... Section 3 (pages 9). Maintenance ......................................................................................................Section 4 (page 10). Storage and Transportation ............................................................................... Section 5 (page 10). Troubleshooting and FAQ ................................................................................. Section 6 (pages 12). Controls .............................................................................................................. Section 7 (page 13). Moving Inoperable Mower ................................................................................ Section 8 (page 14). Instrumentation ................................................................................................. Section 9 (page 14). Mower Blade Maintenance ................................................................................Section 10 (page 15). Greasing Bearings ........................................................................................... Section 11 (pages 15). How to choose the right blade ..............................................................................................Page 16. Mowing Tips .........................................................................................................................Page 17 PAGE 2 Service Section ..................................................................................................................Page 18 Parts Section ......................................................................................................................Page 34 Limited Warranty ................................................................................................................Page 54 This manual applies to the following equipment: Bad Boy MZ Series MZ 42˝ 540cc Briggs MZ 42˝ KT725 Kohler PAGE 3 COMMONLY USED ITEMS AND PART NUMBERS 42" MZ Blade Hi-Lift Fusion 038-4221-00 Gator Blade 038-4222-00 42" MZ Deck Belt 041-0120-00 MZ Pump Belt 041-6400-00 Oil Filter Briggs Engine 540 CC Kohler Engine 063-8018-00 063-5004-00 Air Filter Briggs Engine 540 CC Kohler Engine 063-4026-00 063-5002-00 063-5003-00 (Pre-Cleaner) (Element) Fuel Filter Briggs Engine 540 CC Kohler Engine 063-6000-00 063-5001-00 Spark Plug 015-8000-00 Motor Oil 10W-30 Motor Oil - Bad Boy Synthetic Blend Motor Oil Recommend

ZERO-TURN MOWER OWNER’S, SERVICE & PARTS MANUAL For additional information, please see us at www.badboymowers.com Bad Boy, Inc. 102 Industrial Drive Batesville, Arkansas 72501 ©2015 12-5 MZ MAGNUM MODELS TABLE OF CONTENTS. Basic Information ........................................................................................... .....Section 1 (page 4). Bad Boy Safety Guidelines .............................................................................. .... Section 2 (page 5). Operation ............................................................................................................ Section 3 (page 9). Maintenance ...................................................................................................... Section 4 (page 10). Storage and Transportation ................................................................................ Section 5 (page 12). Troubleshooting and FAQ ................................................................................. Section 6 (pages 13). Controls ............................................................................................................. Section 7 (page 14). Moving Inoperable Mower ................................................................................ Section 8 (page 15). Instrumentation ................................................................................................. Section 9 (page 15). Mower Blade Maintenance ................................................................................Section 10 (page 16). Greasing Bearings ............................................................................................ Section 11 (page 16). How to choose the right blade ..............................................................................................Page 17. Mowing Tips .........................................................................................................................Page 18 PAGE 2 Service Section......................................................................................................................Page 19 Parts Section.........................................................................................................................Page 38 Limited Warranty...................................................................................................................Page 58 PAGE 3 This manual applies to the following equipment: Bad Boy MZ MAGNUM Series MZ Magnum 48˝ KT725 Kohler MZ Magnum 54˝ KT740 Kohler MZ Magnum 48” Kawasaki FR651V MZ Magnum 54” Kawasaki FR651V COMMONLY USED ITEMS AND PART NUMBERS 48˝ MZ Blade Hi-Lift Fusion 038-4826-00 Gator Blade 038-4827-00 Wave Blade 038-4825-00 54˝ MZ Blade Hi-Lift Fusion 038-0005-00 Gator Blade 038-0003-00 Wave Blade 038-5220-00 48˝ MZ D eck 041-6027-00 54˝ MZ D eck 041-4022-00 MZ Pump Belt 041-6400-00 Oil Filter Kohler Engine Kawasaki Engine 063-5004-00 063-8017-00 Air Filter Kohler Engine Kawasaki Engine 063-5002-00 063-5003-00 063-2097-00 (Pre-Cleaner) (Element) Fuel Filter Kohler Engine Kawasaki Engine 063-5001-00 063-6000-00 Spark Plug Kohler Engine Kawasaki Engine 015-8000-00 015-8001-00 Motor Oil 10W-30 Motor Oil – Bad Boy Synthetic Blend Motor Oil Recommended

ZERO-TURN MOWER OWNER’S, SERVICE & PARTS MANUAL For additional information, please see us at www.badboymowers.com Bad Boy, Inc. 102 Industrial Drive Batesville, Arkansas 72501 ©2014 11-1 OUTLAW & OUTLAW EXTREME MODELS TABLE OF CONTENTS Basic Information................................................................................................. Section 1 (page 4) Bad Boy Safety Guidelines.............................................................................. Section 2 (pages 5–8) Operation............................................................................................................ Section 3 (pages 9) Maintenance....................................................................................................... Section 4 (page 10) Storage and Transportation................................................................................ Section 5 (page 10) Troubleshooting and FAQ.....................................................................................Section 6 (page 11) Controls.............................................................................................................. Section 7 (page 12) Moving In-operable Mower................................................................................ Section 8 (page 13) Instrumentation.................................................................................................. Section 9 (page 13) Mower Blade Maintenance.................................................................................Section 10 (page 14) Greasing Bearings............................................................................................Section 11 (pages 14) How to choose the right blade...............................................................................................Page 15 Mowing Tips..........................................................................................................................Page 16 SERVICE SECTION BEGINS ON PAGE 17 PARTS SECTION BEGINS ON PAGE 25 LIMITED WARRANTY PAGE 46 PAGE 2 This manual applies to the following equipment: Bad Boy Outlaw Series Bad Boy Outlaw Extreme Series Outlaw 5400 54˝ 810cc Vanguard Outlaw Extreme 5400 54˝ 824cc Kohler EFI Outlaw 6100 61˝ 810cc Vanguard Outlaw Extreme 6100 61˝ 824cc Kohler EFI Outlaw 5400 54˝ 747cc Kohler Confidant Outlaw Extreme 5400 54˝ 852cc Kawasaki FX-850 Outlaw 6100 61˝ 747cc Kohler Confidant Outlaw Extreme 6100 61˝ 852cc Kawasaki FX-850 Outlaw 5400 54˝ 726cc Kawasaki FX-730 Outlaw Extreme 7200 72˝ 852cc Kawasaki FX-850 Outlaw 6100 61˝ 726cc Kawasaki FX-730 Outlaw Extreme 6100 61˝ 993cc Vanguard Outlaw Extreme 7200 72˝ 993cc Vanguard 72˝ Blade Hi-Lift Fusion Gator Blade Wave Blade 038-7230-00 038-5400-00 038-7215-00 61˝ Blade Hi-Lift Fusion Gator Blade Wave Blade 038-6080-00 038-6081-00 038-6090-00 54˝ Blade Hi-Lift Fusion Gator Blade Wave Blade 038-0001-00 038-0003-00 038-5220-00 Deck Belt 72˝ 61˝ 54˝ 041-0202-00 041-0178-00 041-1650-00 Drive Pump Belt 041-5048-00 Vanguard 993cc Oil Filter Air Filter (Inner) Air Filter (Outer) 063-8018-00 063-8020-00 063-8019-00 Kawasaki 852cc Oil Filter Air Filter (Inner) Air Filter (Outer) 063-8017-00 063-8020-00 063-8019-00 Kawasaki 726cc Oil Filter Air Filter (Inner) Air Filter (Outer) 063-8017-00 06390100-00 063-9005-00 Vanguard 810cc Oil Filter Air Filter (Inner) Air Filter (Outer) 063-8018-00 063-8020-00 063-8019-00 Kohler 747cc Oil Filter Air Filter 063-54008-00 063-5005-00 Kohler 824cc EFI Oil Filter Air Filter 063-54008-00 063-8019-00 Motor Oil 10W-30 Motor Oil – Bad Boy Synthetic Blend Motor Oil Recommended Transaxle Hydro Oil Outlaw Extreme Outlaw (20W-50) 4.75 quarts per transaxle 4 quarts per transaxle Transaxle Oil Filters Outlaw Extreme: 063-1060-00 Outlaw: 063-1070-00 COMMONLY USED ITEMS AND PART NUMBERS PAGE 3 SECTION 1: BASIC INFORMATION Congratulations on the purchase of your new Bad Boy Mower! The purpose of this manual is to assist operators in maintaining and operating their machine. The information and instructions in this manual can help you attain years of performance from your new Bad Boy. Also, check out our website to learn more about the Bad Boy family. 1.1 All Bad Boy engines use 10W-30 engine oil. For maximum protection, Bad Boy synthetic blend engine oil is recommended. 1.2 All Bad Boy hydraulic systems use 20W-50 engine oil (Conventional or Synthetic). Bad Boy Hydrostatic oil is recommended. 1.3 All Bad Boy Mowers use hi-temp multi-purpose grease. NLGI No. 2 for the grease fittings. 1.4 Outlaw models have 12 psi in both front and rear tires. 1.5 Most Briggs, Kohler, Kawasaki, and Vanguard engines hold approximately two (2) quarts of motor oil. Be careful not to over fill engine oil. Refer to the engine’s service manual. Warranty Registration The Warranty Registration form must be completed within 30 days to validate your warranty. As the new equipment owner, you are expected to see that the form is completed and forwarded to Bad Boy, Inc., at time of delivery. Warranty is non transferable. Warranty registration should be completed by the selling dealership using the on-line registration site. Model/Serial Number Your Outlaw model serial numbers are found on the SIN plate underneath seat. Also, these numbers can assist you in the ordering of new parts when replacements become necessary. Parts/Service Only Bad Boy replacement parts are to be used on your mower. Replacement parts are available through your local Bad Boy Mower Dealer. Remember to always provide the following information when ordering parts: 1. Correct part number 2. Correct serial number All warranty repair and service must be handled through your authorized Bad Boy Mowers dealer. To locate the nearest dealer, go to our website and click on Locate a Dealer. EVAPORATIVE EMISSION CONTROL WARRANTY STATEMENT Federal Evaporative Emission Control Warranty: Your Warranty Rights and Obligations The Environmental Protection Agency (EPA), and Bad Boy Inc. are pleased to explain the evaporative emission control system’s warranty on your 2015 equipment. New equipment that uses spark ignition engines for off-road use must be meet stringent anti-smog standards. The evaporative emission control system on your equipment is designed, built, and equipped so it conforms at the time of sale to the ultimate purchaser with the requirements of 40 CFR 1060. The evaporative emission control system is free from defects in materials and workmanship that may keep it from meeting said requirements. Bad Boy Inc. must warrant the evaporative emission control system on your equipment for two years provided there has been no abuse, neglect or improper maintenance. If an evaporative emission control system component does fail in a manner that would cause the equipment to no longer meet the requirements of 40 CFR 1060 within the first two years Bad Boy Inc. will replace the defective component. Your evaporative emission control system may include parts such as fuel tanks, fuel lines, carbon canisters, fuel caps, valves, vapor hoses, clamps, or connectors. PAGE 4