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P4770A
NOTE TO INSTALLER:
LEAVE THESE INSTRUCTIONS WITH THE CONSUMER AFTER INSTALLATION.
NOTE TO CONSUMER: RETAIN FOR FUTURE REFERENCE.
THIS OUTDOOR COOKING GAS APPLIANCE IS NOT INTENDED TO BE
INSTALLED IN OR ON RECREATIONAL VEHICLES AND/OR BOATS.
READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND BE SURE YOUR
GRILL IS PROPERLY INSTALLED, ASSEMBLED AND MAINTAINED. FAILURE
TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS BODILY
INJURY AND/OR PROPERTY DAMAGE. IF YOU HAVE QUESTIONS
CONCERNING ASSEMBLY OR OPERATION, CALL OUR SERVICE CENTER
AT 1-800-770-9769, MONDAY THROUGH FRIDAY 8:00 AM - 4:30 PM, CST.
ASSEMBLY & OPERATING INSTRUCTIONS
DATE: JUNE 24,1999
REVISED:
SAFETY INSTRUCTIONS
PARTS LIST
ASSEMBLY INSTRUCTIONS
LIGHTING & OPERATING INSTRUCTIONS
CLEANING & MAINTENANCE INSTRUCTIONS
FREQUENTLY ASKED QUESTIONS
INTRODUCTION TO COOKING METHODS
BAKERS & CHEFS RECIPES
2
5
8
12
13
15
17
26
TABLE OF CONTENTS
PAGE
MODEL
9905TB
LPG
Safety Instructions
Read carefully before assembling and operating your Gas Grill.
INSTALLATION
This gas grill must be installed in accordance with the
local codes or, if in an area without local codes, with
the latest edition of the National Fuel Gas Code ANSI
Z223.1. In Canada, installation must conform to the
standard CAN/CGA 1-b149.1 and/or .2 (Installation
Code for Gas Burning Appliances and Equipment) and
any local codes.
THE LOCATION FOR YOUR GRILL
DO NOT use your gas grill in garages, porches,
breezeways, sheds or other enclosed areas. Your gas
grill is to be used OUTDOORS ONLY, at least 21" from
the back and side to any combustible surface. The
grill should not be placed under any surface that will
burn. Do not obstruct the flow of combustion and
ventilation air around the grill housing.
This outdoor cooking gas appliance is not intended to be
installed in or on recreational vehicles and/or boats.
PROTECT YOUR CHILDREN: Keep them away
from a hot grill during and after cooking. Do not allow
children to play near or operate grill.
CHECKING FOR GAS LEAKS
NEVER TEST FOR LEAKS WITH A FLAME
Prior to first use and at the beginning of each new
season (or whenever LP gas cylinder is changed),
you must check for gas leaks. Follow these steps:
1.
2.
3.
4.
Make soap solution by mixing one part liquid
detergent and one part water.
Turn off heat control valve(s), then turn on gas at
source.
Apply the soap solution to all gas connections.
Bubbles will appear in the soap solution if connec-
tions are not properly sealed. Tighten or repair
as necessary.
If you have a gas leak that you cannot repair, turn
off the gas at the source, disconnect fuel line from
grill and immediately call your grill dealer or gas
supplier for professional assistance.
LP GAS CYLINDER SAFETY
Your gas grill is designed for use with a standard 20
lb. LP gas cylinder (not included). DO NOT CONNECT
YOUR GRILL TO AN LP GAS CYLINDER EXCEEDING
THIS CAPACITY. A tank of approximately 12 inches
in diameter by 18-1/2 inches high should be the
Maximum size tank used. We recommend buying an
"OPD" gas cylinder - which offers an Overfilling
Prevention Device. This safety feature prevents the
tank from being accidentally overfilled which can cause
malfunction with your cylinder, regulator and/or grill.
Also be sure that (1) the cylinder is provided with a
shutoff valve terminating in an LP gas supply cylinder
valve outlet compatible with a Type I cylinder con-
nection device and a safety relief device having a
direct communication with the vapor space of the
cylinder; (2) the cylinder supply system must be
arranged for vapor withdrawal; and (3) the cylinder
used must include a collar to protect the cylinder valve.
The LP gas cylinder must be constructed and marked
in accordance with specifications of the U.S. Depart-
ment of Transportation (DOT). In Canada, gas
cylinders must meet Canadian Transportation and
Communications(CTC) specifications.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call
your gas supplier or your fire
department.
FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
(a) Do not store (empty or full) spare gas
cylinders under or near this or any other
appliance.
(b) Never fill the cylinder beyond 80 percent
full.
If the information in "(a)" and "(b)" is not
followed exactly, a fire causing death or
serious injury may occur.
Keep the gas fuel hose away from hot grill
surfaces and dripping grease. Avoid unnec-
essary twisting of hose. Visually Inspect
hose prior to each use for cuts, cracks,
excessive wear or other damage.
If damaged - do not use the grill. Contact
your dealer for a factory authorized replace-
ment hose.
NEVER light grill with lid closed or before checking
to insure burner tubes are fully seated over gas
valve orifices.
NEVER lean over cooking surface while lighting
grill. Use barbecue tools with long wooden
handles and good quality insulated oven mitts
when operating grill.
1.
2.
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Safety Instructions
DANGER: If you smell or hear the hiss of
escaping gas from the LP gas cylinder:
Get away from the LP gas cylinder.
Do not attempt to correct the problem
yourself.
Call your fire department (Do not make the
call from near the LP gas cylinder - your
telephone is an electrical device).
>
>
>
Never connect an unregulated LP gas cylinder to
your grill. A gas regulator adjusted to have an outlet
pressure of 11" water column (W.C.) is supplied for
connection to the LP gas cylinder. The pressure
regulator and hose assembly supplied with the appli-
ance must be used. Replacement pressure regulators
and hose assemblies must be those specified by the
appliance manufacturer.
SAFETY !
BEWARE
OF
SPIDERS
CAUTION: BURNER TUBES MUST BE IN-
SPECTED AND CLEANED BEFORE FIRST
USE
Spiders and small insects occasionally spin
webs or make nests in the burner tubes during
warehousing and transit. These webs can lead
to a gas flow obstruction which could result in
a fire in and around the burner tubes. This
type of fire is known as "FLASH-BACK" and
can cause serious damage to your grill and
create an unsafe operating condition for the
user. Although an obstructed burner tube is
not the only cause of "FLASH-BACK" it is the
most common cause and frequent inspection
and cleaning of the burner tubes is necessary.
Have the LP gas cylinder filled by a reputable LP gas
dealer, and visually inspected and re-qualified at each
filling.
Have your LP gas dealer check the release valve after
every filling to assure that it remains free of defects.
Always keep cylinder in an upright position. Always
close the cylinder valve when the grill is not in use.
Do not subject LP gas cylinder to excessive heat.
Never store your LP gas cylinder indoors. If you store
your grill indoors, ALWAYS disconnect LP gas
cylinder FIRST, and store LP gas cylinder safely
outside.
When the appliance is not in use, the gas must
be turned off at the supply cylinder.
Storage of an appliance indoors is permissible only
if the cylinder is disconnected and removed from the
appliance.
Cylinders must be stored outdoors in a well-ventilated
area out of the reach of children. Disconnected
cylinders must not be stored in a building, garage or
any other enclosed area.
HOSE ASSEMBLY SAFETY
Check tank valve features to ensure it has proper
external mating threads. (Type 1 connection per 10-
94 AGA Requirement)
Make sure all burner valves are in their off position.
Inspect valve connections port and regulator assem-
bly. Look for any damage or debris. Remove any
debris. Inspect hose for damage. Never attempt to
use damaged or plugged equipment. See your local
LP gas dealer for repair.
When connecting regulator assembly to the tank
valve, hand tighten nut clockwise to a positive stop. Do
Not use a wrench to tighten. Use of a wrench may
damage quick coupling nut and result in a hazardous
condition.
Open tank valve fully (counter-clockwise). Use a
soapy water solution to check all connections for
leaks before attempting to light grill. If a leak is found,
turn tank valve off and do not use grill untill repairs can
be made by a local LP gas dealer.
2.
3.
4.
5.
6.
a) Turn the burner valve off.
b) Turn the tank valve off fully.( Turn clockwise to stop.)
c) Detach the regulator assembly from tank valve by
turning the quick coupling nut counter-clockwise.
To disconnect LP gas cylinder:
The hose assembly must be inspected before each use of
the appliance. If it is evident there is excessive abrasion
or wear; or the hose is cut, it must be replaced prior to the
appliance being put into operation.
TO CONNECT THE LP GAS SUPPLY CYLINDER,
PLEASE FOLLOW THESE STEPS:
Make sure tank valve is in its full off position. (Turn
clockwise to stop)
1.
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