Bijur Delimon SS2200 Manuals

BIJUR DELIMON INTERNATIONAL (919) 465 4448 LOCAL (800) 631 0168 TOLL-FREE (919) 465 0516 FAX www.bijurdelimon.coM 2100 Gateway Centre Blvd., Suite 109 Morrisville, NC 27560 24735 • R1 03/08 1 SS2200 Remote Controller General Purpose, AC Voltage General The SS2200 Remote Controller is a microprocessor-based programmable controller specifically designed to control single line and dual line centralized lubricating systems. The remote controller will operate on time or machine cycles and will control electric or motor-driven lubricators. The controller is housed in a NEMA 4X polycarbonate enclosure with a clear front cover. Precise LED indicators clearly display idle, lube or fault modes, and a three-digit numerical display used during both programming and lube system operation. The SS2200 remote controller is easy to program. Simply advance through the programming steps with the select key, increasing or decreasing the displayed value for each step with the + and – keys. The program is permanently stored by EEPROM permanent memory. Technical Data Input Voltage 115 VAC, 50/60 Hz (Over voltage protected) Pump Output Pulsed or continuous, Form A, 115 VAC, 5 amps inrush, 2 amps continuous Cycle Switch 12-16 VDC, 12-16 mA DC Fault Switch 12-16 VDC, 12-16 mA DC Fault Relay Contacts 2 amps, 125 VAC Enclosure NEMA 4X Polycarbonate Ambient Temperature 20°F to 120°F Vibration 1.5 g Permanent Memory EEPROM (No Battery) Installation and Connections Before making any connections, make sure they are within the rating given shown in the Terminal Connections schematic on right. Input: 1. The controller operates on 115 VAC 50/60 Hz electrical power, connected to the terminals labeled “Hot, Neutral, 120 VAC Input.” These terminals are overvoltage protected. The controller does not contain a power switch, and means of quick disconnecting electrical power to a unit should be easily accessible for installation, troubleshooting, and emergency shutoff. Pump: 2. The controller supplies output power for operating pumps as Form A, 115 VAC, 5 amp, inrush, 2 amp continuous from the terminals labeled “Neutral, Hot, 120 VAC Pump.” This output can be programmed (step #P6 and P7) to be continuous or pulsed. Relay: 3. The controller contains a fault relay which is programmed to be normally open or normally closed (step #P9) and which changes state when a fault is detected. The relay has a normally open and a normally closed contact rated at 2 amp 125 VAC. The relay terminals are labeled “Relay, N.O., N.C.” Cycle: 4. The cycle switch which counts divider valve or reversing valve cycles must be connected to the terminals labeled ”+, –, cycle.” Power through the switch will be 12-16 VDC, 12-16 mA DC. If a cord containing an LED is used, power polarity must be observed. Fault Count: 5. The terminals labeled “+, –, Fault Count” can be programmed for one of two outputs (step #P1) system fault or machine cycle count. Terminal Connections Power must be off when making any connections. BIJUR DELIMON INTERNATIONAL (919) 465 4448 LOCAL (800) 631 0168 TOLL-FREE (919) 465 0516 FAX www.bijurdelimon.coM 2100 Gateway Centre Blvd., Suite 109 Morrisville, NC 27560 24735 • R1 03/08 2 System Fault: 6. If the controller is used in time base, one or more system fault switches can be connected to the ”+, –, Fault Count” terminals. If two or more switches are used, they are connected in parallel. The switches must be normally open and close when a fault occurs, such as reservoir low level or system high pressure. Power through the switches must not exceed 12-16 VDC, 12-16 mA DC. Machine Count: 7. If the controller is operated by machine count, the machine cycle count switch is connected to the ”+, –, Fault Count” terminals. Power through the switch must not exceed 12-16 VDC, 12-16 mA DC. Manual: 8. A remote manual lube cycle switch can be connected to the terminals labeled “Manual.” The switch must be a normally open, momentary contact type. Power through the switch must not exceed 12-16 VDC, 12-16 mA. The remote switch is connected in parallel to the switch in the unit and either switch will perform the same function. Operation Idle (Green LED): 1. When the controller is in the idle mode, the green LED will be on. The numerical display will count down the idle units remaining before lubrication begins. Idle units may be minutes, hours, machine cycle counts or machine cycle counts x10 as programmed in step #’s P1, P2, and P3. If units other than minutes are used, the marking on the front panel “Minutes” can be changed with the labels provided. Lube (Amber LED): 2. When the controller is in the lube mode, the amber LED will be on. The numerical display will count down the cycle switch transitions remaining before lubrication is stopped and the idle mode begins. If the ”–” key is held down during lube mode, the numerical display will change to show the fault time in minutes remaining. Fault (Red LED): 3. When the controller detects a fault, the red LED will turn on and the fault code will appear in the numerical display. Apply power to the controller within the limits outlined in Installation and Connections on page 1. Ensure proper connections or damage to the controller may result. Automatic Shut-off: 4. If the controller is left in the programming mode for 4 minutes without a key being pressed, the controller will automatically turn OFF. Any changes which may have been made will be lost. To turn the controller on, make any required programming changes, reset step #10 to “1” and then save the program. Programming Idle Time 1-999 minutes, 1-999 hours, 1-999 or 10-9990 machine counts Cycle Completion Time 1-999 minutes Cycle Switch Counts 1-99 counts Pulsed Output On Time 1-99 seconds Prelube On Power-Up Yes/No Fault Relay Normally energized/normally de-energized Controller On/Off Note: When the unit is programmed for machine counts, the fault switch input is used for a machine count switch input and fault switches (low level, high pressure, etc.) cannot be used. Programming the remote controller is simple and easy to accomplish. The numerical display will be illuminated with the program step being performed (P1 through P10) followed by the present setting for that step. All programming step information is outlined on the face of the controller. There are BIJUR DELIMON INTERNATIONAL (919) 465 4448 LOCAL (800) 631 0168 TOLL-FREE (919) 465 0516 FAX www.bijurdelimon.coM 2100 Gateway Centre Blvd., Suite 109 Morrisville, NC 27560 24735 • R1 03/08 3 four keys on the controller face, located below the numerical display. They are labeled “Manual Lube Cycle”, ”+”, ”–” and “Select.” Key descriptions are as follows: Manual Lube Cycle: 1. Pressing this key clears fault codes and starts a lube cycle. A lube cycle can be started manually without removing the front cover or from a remote location by connecting a normally open momentary contact switch to the terminals labeled “Manual.” (+) Plus: 2. Used to increase the programmed numerical data in each programming step. Pressing the (+) key during idle or lube modes turns on all display LEDs for function test. (–) Minus: 3. Used to decrease the programmed numerical data in each programming step. Pressing the (–) key during lube mode displays the fault time remaining in minutes. Select: 4. Used to enter programming mode and move from one programming step to the next. This requires pressing the select key for 3 seconds. In programming mode, pressing the select key momentarily will display the step number for 2 seconds and then return to the present setting for that step. Steps Step #1 – Idle Mode (P1) Press the (Select) key until the numerical a. display reads “P1.” Determine method of measurement to b. be used: 0 = Time (minutes or hours) 1 = Machine Counts Use the (+) or (–) key to display the c. determined value. Step #2 – Idle Unit (P2) Press the (Select) key until the numerical a. display reads “P2.” Determine the units of measurement b. required, based on time or machine count operation programmed in step #1. Time Machine Counts 0 = Minutes 0 = Counts x 1 1 = Hours 1 = Counts x 10 Use the (+) or (–) key to display the c. determined value. If units other than minutes are used, place d. the unit label hours, counts x 1, or counts x 10 over “Minutes” above the numerical display on the front panel. Step #3 – Idle Time/Counts (P3) Press the (Select) key until the numerical a. display reads “P3.” Determine the number of minutes, hours, b. counts x 1 or counts x 10 required from 1-999. Use the (+) or (–) key to display the c. determined value. Step #4 – Fault Time (P4) Press the (Select) key until the numerical a. display reads “P4.” Determine the number of minutes from b. 1-999 of fault time desired. The recom- mended value of most applications is 130% of the time the system is normally in the lube mode. Use the (+) or (–) key to display the c. determined number of minutes. Step #5 – Cycle Switch (P5) Press the (Select) key until the numerical a. display reads “P5.” Determine the number of switch transitions b. from 1-99 required for the lubrication cycle. Example: For a single line system with the cycle switch mounted on a divider valve manifold, two switch transitions are required for one complete cycle of the manifold. Use the (+) or (-) key to display the c. determined number of switch transitions. Step #6 – Pump Output (P6) Press the (Select) key until the numerical a. display reads “P6.” Determine the correct setting for the type b. of pump being used. BIJUR DELIMON INTERNATIONAL (919) 465 4448 LOCAL (800) 631 0168 TOLL-FREE (919) 465 0516 FAX www.bijurdelimon.coM 2100 Gateway Centre Blvd., Suite 109 Morrisville, NC 27560 24735 • R1 03/08 4 0 = Pulsed Pump (Barrel, TP) 1 = Continuous Pump (electric, motor-driven) Use the (+) or (-) key to display the c. determined setting. Step #7 – Pulsed Time (P7) Press the (Select) key until the numerical a. display reads “P7.” If step #6 is set for pulsed pump output “0” b. determine the power on time from 1-99 seconds required. Power off time is fixed at 3 seconds. If step #6 is set for continuous pump output “1” the setting for step #7 is ignored and may be any value. Use the (+) or (–) key to display the c. determined setting. Step #8 – Prelube (P8) Press the (Select) key until the numerical a. display reads “P8.” Determine if, when power is applied to the b. controller, the cycle should begin in: 0 = Idle Mode (No Prelube) 1 = Lube Mode (Prelube) Use the (+) or (-) key to display the c. determined setting. Step #9 – Relay – Normally (P9) Press the (Select) key until the numerical a. display reads “P9.” Determine the normal state the fault relay b. is to be in: 0 = Normally de-energized 1 = Normally energized (this is the failsafe setting; normally open contacts will open with a loss of power). Set to (0) if relay is not being used. Use the (+) or (-) key to display the c. determined setting. Step #10 – Controller (P10) Press the (Select) key until the numerical a. display reads “P10.” Determine if the complete lubrication b. system is ready to be operated. 0 = Place controller in OFF mode 1 = Place controller in operate mode (ON) Use the (+) or (-) key to display the c. determined setting. Step #10 does not turn on or off electrical power to the controller. Saving the Program Press the (Select) key until the controller enters the idle mode. The program has been saved and the controller will operate as programmed. To Change Programming To find out the current setting of any program step or to make changes, enter the program- ming mode by pressing the (Select) key until the desired step number is displayed. Verify setting or make changes, then press the (Select) key until the controller enters the idle mode. Troubleshooting See the Fault Codes Section below for an 1. explanation of each code and possible causes and corrective actions. To test the three LED indicators and the 2. numerical display, press the (+) key when the controller is idle, lube or fault mode. If the electrical power has been supplied 3. to the unit and the numerical display is blank, check the internal fuse located under the front panel. To clear a fault code from the controller, 4. press the manual lube key. Fault Codes* F1 – System Fault Switch A normally open switch which has been connected to the fault terminals is closed. Typical installations may use low level reservoir switch or high system pressure switch. This feature is not available if the controller is operated based on machine counts. F2 – Fault Time Reached The fault timer has counted down before the programmed number of cycle switch transac- tions have been completed. Possible causes are: Blocked lubrication line (single line ++ system only). *Fault codes F1, F2, and F3 are system faults and require identification and correction of the source of the fault. Once the fault has been corrected, pressing the Manual Lube key will clear the fault code from the controller and begin a new lube cycle. Fault codes F4, F5, and F6 are internal controller faults. If the fault resulted from low input voltage, voltage spikes or line noise, the corrective actions described above may correct and clear the fault. If the fault remains, the unit must be replaced.