Bosch C 60 Manuals

Bosch Motorsport Datalogger C 60 Manual F 02U 002 642-01 Content Content 1 Getting started ....................................................................................................... 3 2 Power supply ......................................................................................................... 4 3 Onboard network concept ..................................................................................... 4 4 Technical data ........................................................................................................ 5 5 Inputs and Outputs ................................................................................................ 7 5.1 Input Channels ........................................................................................................ 7 5.1.1 Analog Inputs ................................................................................................................. 7 5.1.2 Digital Inputs ................................................................................................................. 7 5.2 Output Channels ..................................................................................................... 7 5.2.1 PWM Output .................................................................................................................. 7 5.2.2 Sensor power supply ..................................................................................................... 7 5.3 Communication Channels ........................................................................................ 7 5.3.1 CAN Bus......................................................................................................................... 7 5.3.2 Ethernet Channels ......................................................................................................... 8 5.3.3 RS232 Ports .................................................................................................................. 8 5.3.4 Vehicle Diagnosis Connector ......................................................................................... 8 5.4 Sensor recommendation Clubsport ......................................................................... 9 5.5 Sensor recommendation Professional ................................................................... 11 5.6 Pin Layout Life Connector ..................................................................................... 13 5.7 Pin Layout Sensor Connector ................................................................................ 15 6 Mechanical drawing ............................................................................................. 16 7 Starting up the C 60 ............................................................................................. 17 7.1 Start-Up ................................................................................................................. 18 7.2 Feature activation .................................................................................................. 29 7.3 My first recording .................................................................................................. 34 8 Details of the C 60 ............................................................................................... 45 8.1 CAN-Bus ................................................................................................................ 46 8.2 Analog and Frequency ........................................................................................... 69 8.3 Online measurement ........................................................................................... 102 8.4 Recording and Telemetry ..................................................................................... 131 8.5 Lap Trigger .......................................................................................................... 161 8.6 Firmware ............................................................................................................. 182 8.7 GPS ..................................................................................................................... 188 8.8 Fuel Consumption ............................................................................................... 194 2 Getting started 1 Getting started Important Notes: Use the C 60 only as intended in this manual. Any maintenance or repair must be performed by authorized and qualified personnel approved by Bosch Motorsport. Operation of the C 60 is only certified with the combinations and accessories that are specified in this manual. The use of variant combinations, accessories, and other devices outside the scope of this manual are only permitted when they have been determined to be compliant from a performance and safety standpoint by a representative from Bosch Motorsport. For systems with drive-by-wire additional safety provisions apply. For details please refer to the document „Safety Instructions for Drive-by-Wire Systems in Motorsport Applications“. Disclaimer: Due to continuous enhancements we reserve the rights to change any illustrations, photos and technical data within this manual. Please retain this manual for your records. Before starting: Before operating the C 60 for the first time, install the complete software from the installation CD. Bosch Motorsport software is developed for Windows 2000/XP. Connect the Ethernet line to your computer and install the driver. Read the manual carefully and follow the application hints step by step. Don’t hesitate to contact us, contact data can be found on the last page of this document. 3 Power supply 2 Power supply Please ensure that you have a good ground installation. That means: • A ground that has a solid, low resistance connection to the negative battery terminal. • Connection should be free from dirt, grease, paint, anodizing, etc. • Use large diameter wire • More metal-to-metal contact is better! The following notations for power signals are used: • term15 is a switched battery rail controlled by the IGN-switch • term30 is an unswitched battery positive rail (same as battery positive terminal) • term31 is an unswitched ground rail (same as battery negative terminal) Be careful to observe current limits of wires and connector pins! 3 Onboard network concept G Engine_GND GND_Starpoint Chassis KL31 LS_GND_1 LS_GND_2 Main Switch UBAT Star connection (term30) positive terminal Electric Loads IGN- Switch KL15 SENSPWR5 SENSGND active Sensor ANA_IN(xx) NTC Sensor ANA_IN(xy) switched pos. terminal Star connection dig. sensors (e.g. wheelspeed) µC As short as possible SENSPWR10 UBATT_FUSE KL30 LS_SWITCH1…4 Bosch Motorsport diagnosis connector PC C 60 4

Data Logger C60 Manual Version 1.0 12/03/2019 Content ii / 108 Data Logger C 60 Bosch Motorsport Content 1 Onboard Network Concept............................................................................................................................................ 4 2 Preparation...................................................................................................................................................................... 5 3 Power Supply .................................................................................................................................................................. 6 4 Error Memory.................................................................................................................................................................. 7 4.1 Error memory representation in RaceCon.................................................................................................................................................. 7 4.2 Information on errors available from the error memory ...................................................................................................................... 9 4.3 Analog Input Diagnosis...................................................................................................................................................................................... 13 5 Technical Data................................................................................................................................................................. 15 6 Disposal............................................................................................................................................................................ 20 7 Mechanical Drawing....................................................................................................................................................... 21 8 Starting up the C 60........................................................................................................................................................ 22 8.1 Before starting....................................................................................................................................................................................................... 22 8.2 Feature activation................................................................................................................................................................................................. 25 8.3 First recording (Quick start).............................................................................................................................................................................. 25 8.4 Status LEDs.............................................................................................................................................................................................................. 26 8.5 Set Time & Date.................................................................................................................................................................................................... 27 9 CAN Bus ........................................................................................................................................................................... 28 9.1 CAN bus trivia........................................................................................................................................................................................................ 28 9.2 CAN input................................................................................................................................................................................................................ 28 9.3 CAN output............................................................................................................................................................................................................. 33 10 Analog and Frequency Inputs ....................................................................................................................................... 36 10.1 Features.................................................................................................................................................................................................................... 36 10.2 Analog inputs......................................................................................................................................................................................................... 36 10.3 Configuring inputs............................................................................................................................................................................................... 37 10.4 Computed sources............................................................................................................................................................................................... 48 10.5 Hysteresis................................................................................................................................................................................................................. 49 10.6 Configuring PWM outputs................................................................................................................................................................................ 52 10.7 Analog inputs......................................................................................................................................................................................................... 55 10.8 Configuring inputs............................................................................................................................................................................................... 55 10.9 Computed sources............................................................................................................................................................................................... 64 10.10Hysteresis................................................................................................................................................................................................................. 65 10.11Configuring PWM outputs................................................................................................................................................................................ 67 11 Online Measurement ...................................................................................................................................................... 70 11.1 Achieving an online connection ..................................................................................................................................................................... 70 11.2 Setting up an online measurement............................................................................................................................................................... 71 11.3 Online calibration of measurement channels............................................................................................................................................ 73 11.4 Group adjustment ................................................................................................................................................................................................ 75 11.5 Online calibration of multipoint adjustment channels.......................................................................................................................... 77 12 Recording and Telemetry............................................................................................................................................... 79 12.1 Features.................................................................................................................................................................................................................... 79 12.2 Configuration of recordings............................................................................................................................................................................. 79 12.3 Configuration of online telemetry ................................................................................................................................................................. 83 12.4 Configuration of burst telemetry ................................................................................................................................................................... 85 Content Bosch Motorsport Data Logger C 60 iii / 108 12.5 Setup for USB recording.................................................................................................................................................................................... 85 13 Lap Trigger ...................................................................................................................................................................... 89 13.1 Lap trigger (timing beacon).............................................................................................................................................................................. 89 13.2 Counting outing/laps/fragments ................................................................................................................................................................... 92 13.3 Lap timing................................................................................................................................................................................................................ 93 14 Firmware .......................................................................................................................................................................... 97 14.1 Firmware and configuration............................................................................................................................................................................. 97 14.2 Firmware update................................................................................................................................................................................................... 97 15 Clone the Unit ................................................................................................................................................................. 99 16 Fuel Consumption Calculation ...................................................................................................................................... 100 16.1 Setting up fuel consumption calculation and tank management..................................................................................................... 100 16.2 Fuel consumption diagnosis/counter reset................................................................................................................................................ 100 16.3 Example.................................................................................................................................................................................................................... 101 17 GPS Sensor....................................................................................................................................................................... 102 17.1 GPS (Global Positioning System).................................................................................................................................................................... 102 17.2 Protocol.................................................................................................................................................................................................................... 102 17.3 Sensor recommendation ................................................................................................................................................................................... 102 17.4 Measurement labels............................................................................................................................................................................................ 102 17.5 GPS troubleshooting........................................................................................................................................................................................... 103 18 RaceCon Shortcuts.......................................................................................................................................................... 105

Data Logger C60 Manual Version 1.1 24/06/2020 Content ii / 100 Data_Logger_C_60_Manual Bosch Motorsport Content 1 Preparation...................................................................................................................................................................... 4 2 Warnings and safety instructions ................................................................................................................................. 5 3 Onboard Network Concept............................................................................................................................................ 6 4 Error Memory.................................................................................................................................................................. 7 4.1 Error memory representation in RaceCon.................................................................................................................................................. 7 4.2 Information on errors available from the error memory ...................................................................................................................... 9 4.3 Analog Input Diagnosis...................................................................................................................................................................................... 13 5 Technical Data................................................................................................................................................................. 15 6 Mechanical Drawing....................................................................................................................................................... 20 7 Starting up the C 60........................................................................................................................................................ 21 7.1 Start-Up.................................................................................................................................................................................................................... 21 7.2 Feature Activation ................................................................................................................................................................................................ 23 7.3 First Recording....................................................................................................................................................................................................... 24 7.4 Status LEDs.............................................................................................................................................................................................................. 25 7.5 Set Time & Date.................................................................................................................................................................................................... 25 8 CAN Configuration ......................................................................................................................................................... 27 8.1 CAN Bus Trivia ....................................................................................................................................................................................................... 27 8.2 CAN input................................................................................................................................................................................................................ 28 8.3 CAN output............................................................................................................................................................................................................. 34 8.4 Multiplexer .............................................................................................................................................................................................................. 36 9 Analog and Frequency Inputs ....................................................................................................................................... 39 9.1 Features.................................................................................................................................................................................................................... 39 9.2 Analog inputs......................................................................................................................................................................................................... 39 9.3 Configuring inputs............................................................................................................................................................................................... 40 9.4 Computed sources............................................................................................................................................................................................... 51 9.5 Hysteresis................................................................................................................................................................................................................. 52 9.6 Configuring PWM outputs................................................................................................................................................................................ 55 10 Online Measurement and Calibration .......................................................................................................................... 58 10.1 Setting up an online measurement............................................................................................................................................................... 58 10.2 Online calibration of measurement channels............................................................................................................................................ 63 10.3 Online calibration of multipoint adjustment channels.......................................................................................................................... 65 11 Recording and Telemetry............................................................................................................................................... 67 11.1 Features.................................................................................................................................................................................................................... 67 11.2 Configuration of Recordings............................................................................................................................................................................ 67 11.3 Configuration of Online Telemetry................................................................................................................................................................ 70 11.4 Configuration of Burst Telemetry................................................................................................................................................................... 72 11.5 Recording on USB Memory.............................................................................................................................................................................. 72 12 Lap Trigger ...................................................................................................................................................................... 75 12.1 Lap trigger (timing beacon).............................................................................................................................................................................. 75 12.2 Counting outing/laps/fragments ................................................................................................................................................................... 81 12.3 Lap timing................................................................................................................................................................................................................ 82 12.4 Segment timing..................................................................................................................................................................................................... 84 12.5 Countdown timer ................................................................................................................................................................................................. 86 Content Bosch Motorsport Data_Logger_C_60_Manual iii / 100 12.6 Automatic GPS Track Detection...................................................................................................................................................................... 87 13 Firmware .......................................................................................................................................................................... 89 14 GPS Sensor....................................................................................................................................................................... 90 14.1 Serial interface characterization...................................................................................................................................................................... 90 14.2 Protocol.................................................................................................................................................................................................................... 90 14.3 Sensor recommendation ................................................................................................................................................................................... 90 14.4 Measurement labels............................................................................................................................................................................................ 90 14.5 GPS troubleshooting........................................................................................................................................................................................... 91 15 Fuel Consumption Calculation ...................................................................................................................................... 93 15.1 Setting up fuel consumption calculation and tank management..................................................................................................... 93 15.2 Fuel consumption diagnosis/counter reset................................................................................................................................................ 93 15.3 Example.................................................................................................................................................................................................................... 94 16 Clone the Unit ................................................................................................................................................................. 95 17 RaceCon Shortcuts.......................................................................................................................................................... 96 18 Disposal............................................................................................................................................................................ 97 1 | Preparation 4 / 100 Data_Logger_C_60_Manual Bosch Motorsport 1 Preparation Use the C 60 only as intended in this manual. Any maintenance or repair must be per- formed by authorized and qualified personnel approved by Bosch Motorsport. Operation of the C 60 is only certified with the combinations and accessories that are spe- cified in this manual. The use of variant combinations, accessories, and other devices out- side the scope of this manual are only permitted when they have been determined to be compliant from a performance and safety standpoint by a representative from Bosch Motorsport. Read the manual carefully and follow the application hints step by step. Do not hesitate to contact us, contact data can be found on the last page of this document. Important information on Electromagnetic Conformity To avoid unwanted interference with the environment (people, animals, electronic devices) or unwanted harm to the environment, it is mandatory that the user of the C 60 carries out an appropriate analysis to determine the electromagnetic interaction the C 60 may have with its individual installation environment. Disclaimer Due to continuous enhancements, we reserve the rights to change any illustrations, pho- tos and technical data within this manual. Please retain this manual for your records. NOTICE In this document, many screenshots are created by way of example for a display. Please consider this and replace the product names with the name of your device.