BRANNSTROM CleanTrack 1000 B Manuals

Brannstrom Sweden AB Uddevallagatan 14 416 70 Gothenburg, Sweden Tel: +46 (0)31 195600 Fax: +46 (0)31 197790 Email: [email protected] Operations and Technical manual for Oil Discharge Monitoring Equipment CleanTrack 1000 B (Revision 2.20xd for Software version 2.20x) Brannstrom Sweden AB CleanTrack 1000B - Rev 2.20xd, 2019 Page 2 of 232 Content 1. Introduction .......................................................................................................................................... 5 2. Important Notes ................................................................................................................................... 6 2.1. Component Replacement/Repair .......................................................................................................... 6 2.2. Disclaimer and Conditions ................................................................................................................... 6 2.3. Main news in software version 2.20x compared to version 2.12. ......................................................... 6 2.4. Updates in this manual. ........................................................................................................................ 7 3. Specification .......................................................................................................................................... 7 3.1. Description ........................................................................................................................................... 7 3.1.1. Function and main parts ..................................................................................................... 7 3.1.2. Measuring principle ........................................................................................................... 8 3.2. Scope of Supply and System Supplies .................................................................................................. 9 3.2.1. Parts always included in the Analyzing unit ...................................................................... 13 3.3. System Interfaces.................................................................................................................................. 14 4. Installation ............................................................................................................................................ 15 4.1. Computer Unit ...................................................................................................................................... 15 4.1.1. Mechanical ......................................................................................................................... 15 4.1.2. Electrical ............................................................................................................................ 15 4.2. Converting Unit .................................................................................................................................... 16 4.2.1. Mechanical ......................................................................................................................... 16 4.2.2. Electrical ............................................................................................................................ 16 4.3. Analyzing Unit ..................................................................................................................................... 17 4.3.1. General drawings ............................................................................................................... 17 4.3.2. Mechanical ......................................................................................................................... 17 4.3.3. Electrical ............................................................................................................................ 17 4.3.4. Inlet probe and Outlet stub ................................................................................................. 18 4.3.5. Piping of Sample Inlet and Outlet ...................................................................................... 19 4.3.6. Piping for Fresh water (Option) ......................................................................................... 19 4.3.7. Piping for Air motor (Air motor option only) .................................................................... 20 4.4. Flow meter and Speed log .................................................................................................................... 21 4.4.1. Flow meter general ............................................................................................................ 21 4.4.2. BRANNSTROM standard flow transmitter. ...................................................................... 21 4.4.3. Speed log general ............................................................................................................... 21 4.5. Paper Printer ......................................................................................................................................... 22 4.6. Response time calculations ................................................................................................................... 22 4.7. First Start up Checklist ......................................................................................................................... 23 4.8. Pressure alarm settings ......................................................................................................................... 24 4.9. Zener Barrier Instructions and Replacement ........................................................................................ 25 4.10. Measuring Cell Instructions and Replacement ................................................................................... 30 4.10.1. Measuring Cell replacement (CTB10032) ....................................................................... 33 4.11. Calculations on intrinsically safe arrangements .................................................................................. 36 5. Start/Stop procedure ............................................................................................................................ 38 5.1. General information before Start-up ..................................................................................................... 38 5.2. Start-up procedure ................................................................................................................................ 38 5.3. Close down procedure .......................................................................................................................... 39 5.4. Closing down for a longer time or preserving for sub-zero conditions ................................................. 39 6. Menu operations ................................................................................................................................... 41 6.1. Main Menu and Top of Page indications .............................................................................................. 41 6.2. Edit Numeric values ............................................................................................................................. 42 6.3. Keys ...................................................................................................................................................... 42 6.4. Password ............................................................................................................................................... 43 6.5. Measuring Cell - Indications and Keys ................................................................................................. 44 7. Menu layout .......................................................................................................................................... 45 7.1. Main Menu ........................................................................................................................................... 45 7.1.1. Start page ........................................................................................................................... 45 7.2. Operation .............................................................................................................................................. 46 7.2.1. Running ............................................................................................................................. 46 7.2.2. Running Settings ................................................................................................................ 47 7.2.2.1. "Discharge line" 47 7.2.2.2. "Oil type" 48 7.2.3. Manual Override ................................................................................................................ 51 7.2.4. Status ................................................................................................................................. 52 7.3. Alarm Table .......................................................................................................................................... 53 7.4. Recorded data ....................................................................................................................................... 54 7.4.1. Recorded data examples .................................................................................................... 55 7.5. USB ...................................................................................................................................................... 56 7.5.1. USB-Memory stick ............................................................................................................ 56 7.5.2. Save Printouts on USB stick .............................................................................................. 58 7.6. On-board Test ....................................................................................................................................... 59 7.7. Measuring Cell Check/Calibration ....................................................................................................... 63 Brannstrom Sweden AB CleanTrack 1000B - Rev 2.20xd, 2019 Page 3 of 232 7.7.1. Zero Calibration Status ...................................................................................................... 63 7.7.2. Zero Calibration Prepare .................................................................................................... 64 7.7.3. Zero Calibration Take Zero ............................................................................................... 65 7.7.4. Replace Measuring Cell ..................................................................................................... 66 7.8. Setup of parameters .............................................................................................................................. 67 7.8.1. Line of discharge ............................................................................................................... 67 7.8.2. ZF1 (Zener barrier flow input 1) ........................................................................................ 68 7.8.3. ZF2 .................................................................................................................................... 68 7.8.4. CVF ................................................................................................................................... 68 7.8.5. Pressure .............................................................................................................................. 69 7.8.5.1. Static Pressure/Water function 69 7.8.6. Motor (Optional Extended Converting unit I/O PCB) ...................................................... 70 7.8.7. Speed ................................................................................................................................. 70 7.8.8. System Configuration, Standard ........................................................................................ 71 7.8.9. System Configuration, Alarms&Extras ............................................................................. 71 7.9. Computer .............................................................................................................................................. 73 7.9.1. USB-Memory stick ............................................................................................................ 73 7.9.2. Real Time Clock ................................................................................................................ 73 7.9.3. IP-address .......................................................................................................................... 74 7.9.4. Touch Screen Calibration .................................................................................................. 74 7.10. System Check ..................................................................................................................................... 75 7.10.1. Main ................................................................................................................................. 75 7.10.2. Test .................................................................................................................................. 75 7.10.3. GPS (NMEA 0183 receiver) ............................................................................................ 76 7.10.4. Paper Printer _(Optional) ................................................................................................. 76 7.10.5. Expiry (Trial period) ...................................................................................................... 77 7.10.6. Power (Computer unit Power supply) ............................................................................ 77 7.10.7. CUIO (Computer unit I/O PCB) .................................................................................... 78 7.10.8. CVCT/Standard (Converting unit I/O PCB) .................................................................. 78 7.10.9. CVCT/Extended (Optional Extended Converting unit I/O PCB) ................................... 79 7.10.10. ZBCT (Converting unit Zener Barrier PCB) ................................................................ 79 7.10.11. MC (Measuring Cell) ................................................................................................... 80 7.10.12. External Modbus RTU (Optional CUIO) ..................................................................... 80 7.11. Approvals ........................................................................................................................................... 81 8. Fault-finding ......................................................................................................................................... 82 8.1. Malfunction of Computer/Converting unit ........................................................................................... 82 8.2. List of displayed alarms ........................................................................................................................ 82 8.3. System file errors .................................................................................................................................. 83 8.4. System communications errors ............................................................................................................. 84 8.5. External sensor alarms .......................................................................................................................... 85 8.6. Measurement alarms ............................................................................................................................. 86 8.7. Measurement sample alarms ................................................................................................................. 86 8.8. Paper Printer alarms ............................................................................................................................. 87 8.9. Extended Converting unit Motor alarms (Optional) ............................................................................. 88 8.10. Miscellaneous Sample pump and Overboard Valve alarms. ............................................................... 88 8.11. Indications on PCB's ........................................................................................................................... 90 8.11.1. Computer unit I/O PCB indications ................................................................................. 90 8.11.2. Converting unit I/O PCB indications ............................................................................... 90 8.11.3. Extended Converting unit I/O PCB indications (Optional) .............................................. 91 8.11.4. Zener barrier PCB indications.......................................................................................... 91 9. Maintenance, Spare parts and Consumables ..................................................................................... 92 9.1. Software upgrading .............................................................................................................................. 92 9.2. Battery replacement .............................................................................................................................. 92 9.3. Saving Printouts and Settings on a USB memory stick ........................................................................ 92 9.4. Periodic Checks and Servicing ............................................................................................................. 92 9.5. Verification of accuracy and access to restricted parts ......................................................................... 93 9.6. Cleaning of Inlet Filter ......................................................................................................................... 93 9.7. Sample Pump Shaft seal oil refilling .................................................................................................... 93 9.8. Spare parts ............................................................................................................................................ 94 9.8.1. Computer Unit ................................................................................................................... 94 9.8.2. Converting Unit ................................................................................................................. 94 9.8.3. Analyzing Unit................................................................................................................... 94 9.8.4. Sample pump ..................................................................................................................... 94 9.8.4.1. Ex. motor Sample pump, SPP-100 94 9.8.4.2. Bulkhead mounted Sample pump, Nikuni 32MED22 94 9.8.4.3. Bulkhead mounted Sample pump, Matre P06 94 9.8.4.4. Air motor Sample pump, Speck Y2951 94 9.8.5. Fuses .................................................................................................................................. 94 9.9. Recommended Spare parts ................................................................................................................... 95 9.10. Consumables ...................................................................................................................................... 95 9.11. Storage before installation .................................................................................................................. 95 10. Figures and Drawings ........................................................................................................................ 96