CALI alumLEDs ALS500T-RMW-TB Manuals

CALIFORNIA ACCENT LIGHTING, INC. 2820 E. Gretta Lane, Anaheim, CA 92806 ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected] | calilighting.com © CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice. 1 / 29 / 2021 / Rev 2 Page 1 of 16 Overview ALS500T-RMW-TB INSTALLATION INSTRUCTIONS IMPORTANT NOTICE: VERIFY CORRECT LUMINAIRE WAS RECEIVED WITH CORRECT COLOR TEMPERATURE, VOLTAGE, AND WATTAGE BEFORE CUTTING OR INSTALLING. CALI WILL NOT BE RESPONSIBLE IF INCORRECT LUMINAIRE IS INSTALLED. READ ENTIRE GUIDE BEFORE STARTING INSTALLATION • Electric Hammer Drills (optional) • 14.4 to 28 Volt Cordless Drills • Phillips Bits - Sufficient Quantity • Utility Knife • Electrical Cords • Marker • Wire Strippers • Long Nose Pliers • Drill Bits - Concrete or Wood • Electrical Three Ways • Safety Glasses • Measuring Tapes • Chalk Line • ALS500T-RMW can be mounted to concrete, wood, or metal using proper mounting hardware. • Ensure surface material can support the weight of the luminaire. ELECTRICAL INSTALLATION RECOMMENDATIONS INSTALLATION TOOL REQUIRED • ALS500T-RMW requires a remote driver. The driver may be mounted on top of the luminaire or in a remote location. • Drivers are 120V - 277V (UNV) Input Voltage and 24VDC Output Voltage • To calculate driver size, determine Watts per Foot. Example: 4W per Foot • Determine Length in Feet. Example: 20’ • To calculate Load, Multiply Watts per Foot x Length in Feet Example: 4W x 20’= 80W. The Load of the driver is 80 Watts. • Maximum load for a Class 2 low voltage luminaire is 96 Watts END VIEWS (With T-Bar Ceiling Trim) 1.38” 3.27” 7.25” 3.60” Max. 7.0” 1.72” Hanging Bracket Assembly (ALS500T-RMW-HB) 1.72” 5.27” X (Specified Length) 1.38” 7.25” Aircraft Cable Assembly (ALS500T-RMW-AC) • Indirect lighting • 24 Volts DC for easy and safe installation • Long life, energy efficient LEDs • Available in 4 Watts up to 12 Watts Per Foot • Can be ordered to specific lengths for when exact dimensions are known Example: 10 x 10’6” (product is shipped in 8’ max luminaires) • Available for indoor (DRY) and (DAMP) rated installations PRODUCT INFORMATION CONTENTS DESIGN GUIDELINES Page 2 HANGING BRACKET MOUNTING Page 3 - 5 AIRCRAFT CABLE MOUNTING Page 6 - 9 REFLECTIVE FILM Page 14 TROUBLESHOOTING Page 15 CARE & MAINTENANCE Page 16 FEATURES APPLICATIONS Indirect Lighting LENS Clear LENGTH Built to Order (± 0.25” Tolerance) CONSTRUCTION Aluminum Extrusion FINISH White Powder Coated DRIVER Remote WEIGHT 4.50 lbs per foot MOUNTING Mounting Brackets or Aircraft Cable LISTING Dry or Damp Location UL1598, CSA C22.2#250.0 UL8750, CSA250 UL2108, CSA C22.2 #9 TEMPERATURE RATINGS Operating / Startup: -20° to 48°C (-4° to 120°F) Storage: -40° to 76°C (-40° to 170°F) CALIFORNIA ACCENT LIGHTING, INC. 2820 E. Gretta Lane, Anaheim, CA 92806 ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected] | calilighting.com © CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice. 1 / 29 / 2021 / Rev 2 Page 2 of 16 ALS500T-RMW-TB INSTALLATION INSTRUCTIONS Design Guidelines (Configurations) LINEAR CONFIGURATION 8’ 8’ 3’6” 19’6” End CapC Standard LengthA Custom LengthB MITERED CONFIGURATION 8’ 18-3/16” 18-3/16” 1’ 1’ 6’ 8’ Standard LengthA Custom LengthB Mitered CornerD Mitered CornerD End CapC JUMPER CONFIGURATION 8’ 8’ Jumper CableE Standard LengthA End CapC POWER DISTRIBUTION Continuous ConnectionG DriverF DriverF To Power Source To Power Source Circuit #2H (White) Circuit #1H (Gray) KEY A Standard Length: Luminaire runs are constructed in 8’ segments. B Custom Length: Any required length that is not 8’. Typically the last segment of a run. C End Cap: Used to terminate a run. D Mitered Corner: Standard 90° Mitered Corner. Custom angles available upon request. E Jumper Cable: Used to connect two luminaires with a gap between. F Driver: The driver is typically mounted on top of the first luminaire segment of a run. The driver may also be mounted elsewhere. Each run typically has its own driver. G Continuous Connection: Each luminaire segment is built with quick disconnects to easily connect to the next segment in line. H Circuits: Example U-Shaped run exceeds Max Run lengths and is split into two circuits, each with their own driver. Max Run lengths vary by light source. See light source specifications for details. CALIFORNIA ACCENT LIGHTING, INC. 2820 E. Gretta Lane, Anaheim, CA 92806 ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected] | calilighting.com © CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice. 1 / 29 / 2021 / Rev 2 Page 3 of 16 ALS500T-RMW-TB INSTALLATION INSTRUCTIONS Diagram of Assembly (Hanging Bracket Assembly) Hex Screw Channel Tie Wire Tie Wire Wall Stud Rail Bracket Lock Washer Connector Block Lens Hex Nut Trim Retention Spring Hanging Bracket Arm T-Bar Ceiling Tile T-Bar Ceiling Trim Hex Head Screw (8-32 x 2”) 5/8” Drywall 1/8” Mud Wall Trim Reflective Film DIAGRAM OF ASSEMBLY 1.72” 5.53” 1.38” 3.27” 3.60” Max. Height DIMENSIONS CALIFORNIA ACCENT LIGHTING, INC. 2820 E. Gretta Lane, Anaheim, CA 92806 ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected] | calilighting.com © CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice. 1 / 29 / 2021 / Rev 2 Page 4 of 16 ALS500T-RMW-TB INSTALLATION INSTRUCTIONS Mounting (Hanging Bracket Assembly ) 1 of 2 Countersink Screw Rail Bracket Hex Nut 8-32 x 2” Hex Head Bolt Lock Washer Slot Hanging Bracket Arm Do not install ceiling tiles until after installation of luminaires is complete. Installation area must have at least 10” of overhead space. 1 Determine number of Hanging Brackets required. Note: Refer to the diagrams on page 10 as a guide. 5 If applicable, assemble Hanging Bracket Arms. Insert Hex Head Bolts through slots on Hanging Bracket Arms and secure with washers and hex nuts. 6 Mark locations where each Rail Bracket will be installed along reference line. Align the bottom of the Rail Bracket with the reference line and pre-drill using proper drill bit for surface and screw size. Each rail must be mounted with a minimum of two screws. Drill additional holes in Rail Brackets if necessary. Note: Use 8/32 x 2” Countersink Screw (By others) 7 If applicable, install end caps to ends of runs. 9 Install T-Bar ceiling grid. Assemble the grid so there is a continuous edge around grid for the Ceiling Trim to rest on. Hang the center of the T-Bar 7-5/16” away from wall stud. 2 Hang or cut drywall along installation area so it is flush with the ceiling line. Measure exactly 4” above ceiling line and mark each wall stud in the installation area. Use a laser level to ensure accurate relation to ceiling line, then draw a reference line connecting each mark along the wall studs. Note: Drywallers must hang drywall to the specifications. Only cut if necessary. 3 Mark locations along Wall Trim extrusion where it will be mounted to wall studs, then drill holes as needed and mount to wall studs. Note: Mount Wall Trim extrusion using at least 1 screw per 2’, rounded up. 4 7-5/16” 5/8” Drywall T-Bar Support Wire Wall Stud Maintain Continuous Edge Ceiling Line Mark Wall Stud 4” Top of drywall Mount Wall Trim Ceiling Line Install Hanging Bracket Arms to luminaire by sliding inverted Hex Head Bolts of Hanging Bracket into the channels pictured below. Do not slide into any other channels. 8