Carrier 58TUA Manuals

58TUA 2-Speed, 2-Stage Induced-Combustion Gas Furnace Installation, Start-Up, and Operating Instructions Size 040-135, Series 110 or 120 NOTE: Read the entire instruction manual before starting the installation. This symbol →indicates a change since the last issue. Index Page SAFETY CONSIDERATIONS.....................................................1 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE...........................................................................3 Dimensional Drawing ....................................................................2 Clearances to Combustibles......................................................3 INTRODUCTION.......................................................................3-4 LOCATION....................................................................................4 General ......................................................................................4 Location Relative to Cooling Equipment ................................4 Hazardous Locations.................................................................4 AIR FOR COMBUSTION AND VENTILATION...................4-5 Unconfined Space.....................................................................5 Confined Space......................................................................5-6 AIR DUCTS ..........................................................................6-7 FILTER ARRANGEMENT...........................................................7 LEVELING LEGS (IF REQUIRED).........................................7-8 GAS PIPING...............................................................................8-9 ELECTRICAL CONNECTIONS ..................................................9 115-v Wiring.............................................................................9 24-v Wiring...............................................................................9 Accessories................................................................................9 VENTING ......................................................................................9 START-UP, ADJUSTMENT, AND SAFETY CHECK................................................................9-21 General.................................................................................9-11 Sequence of Operation ......................................................11-15 Adaptive Heating Mode ....................................................11-12 Non-Adaptive Heating Mode .................................................12 Cooling Mode .........................................................................14 Continuous Blower Mode.......................................................14 Heat Pump Mode....................................................................14 Defrost.....................................................................................15 Start-Up Procedures................................................................15 Adjustments .......................................................................15-20 Set Gas Input Rate ............................................................15-20 Set Temperature Rise ........................................................20-21 Set Thermostat Heat Anticipator............................................21 Check Safety Controls............................................................21 Checklist..................................................................................22 SAFETY CONSIDERATIONS Installation and servicing of heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with the unit and other safety precautions that may apply. Follow all safety codes. In the United States, refer to the National Fuel Gas Code (NFGC) NFPA No. 54-1996/ANSI Z223.1-1996. In Canada, refer to the current edition of the National Standard of Canada CAN/CGA- B149.1- and .2-M95 Natural Gas and Propane Installation Codes (NSCNGPIC) and Amendment No. 1. Wear safety glasses and work gloves. Have fire extinguisher available during start-up and adjustment procedures and service calls. Recognize safety information. This is the safety-alert symbol . When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, and CAU- TION. These words are used with the safety-alert symbol. DAN- GER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a hazard which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation. These instructions cover minimum requirements and conform to existing national standards and safety codes. In some instances, these instructions exceed certain local codes and ordinances, especially those that may not have kept up with changing resi- dential construction practices. We require these instructions as a minimum for a safe installation. ® ama CANADIAN GAS ASSOCIATION A PPROVED R REGISTERED QUALITY SYSTEM Visit www.carrier.com Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 Tab 6a 8a PC 101 Catalog No. 535-735 Printed in U.S.A. Form 58TUA-6SI Pg 1 4-99 Replaces: 58TUA-5SI →

58TUA 2–Speed, 2–Stage Induced-Combustion Gas Furnace Installation, Start-Up, and Operating Instructions Size 040–135, Series 130 NOTE: Read the entire instruction manual before starting the installation. This symbol →indicates a change since the last issue. TABLE OF CONTENTS SAFETY CONSIDERATIONS.....................................................1 INTRODUCTION..........................................................................1 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS........3 LOCATION....................................................................................4 General ......................................................................................4 Location Relative to Cooling Equipment ................................4 Hazardous Locations.................................................................4 AIR FOR COMBUSTION AND VENTILATION ......................4 Unconfined Space.....................................................................5 Confined Space.........................................................................5 INSTALLATION...........................................................................6 Air Ducts...................................................................................6 General Requirements .........................................................6 Ductwork Acoustical Treatment .........................................6 Supply Air Connections ......................................................7 Return Air Connections.......................................................7 Filter Arrangement....................................................................7 Leveling Legs (If Required).....................................................8 Gas Piping.................................................................................8 Electrical Connections ..............................................................9 115-v Wiring........................................................................9 24-v Wiring..........................................................................9 Accessories ..........................................................................9 Venting......................................................................................9 START-UP, ADJUSTMENT AND SAFETY CHECK ...............9 General ......................................................................................9 Sequence of Operation............................................................10 Start-up Procedures.................................................................15 Adjustments.............................................................................15 Check Safety Controls............................................................21 Checklist..................................................................................22 SAFETY CONSIDERATIONS Installation and servicing of heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with the unit and other safety precautions that may apply. Follow all safety codes. In the United States, follow all safety codes including the National Fuel Gas Code (NFGC) NFPA 54-1999/ANSI Z223.1-1999 and the Installation Standards, Warm Air Heating and Air Conditioning Systems (NFPA 90B) ANSI/NFPA 90B. In Canada, refer to the current edition of the CAN/CGA-B149.1- and .2-M00 National Standard of Canada, Natural Gas and Propane Installation Codes (NSCNGPIC). Wear safety glasses and work gloves. Have a fire extinguisher available during start-up and adjustment procedures and service calls. Recognize safety information. This is the safety-alert symbol . When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, CAUTION, and NOTE. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation. These instructions cover minimum requirements and conform to existing national standards and safety codes. In some instances, these instructions exceed certain local codes and ordinances, especially those that may not have kept up with changing residen- tial construction practices. We require these instructions as a minimum for a safe installation. INTRODUCTION The model 58TUA Series 130 furnace is available in sizes 40,000 through 133,000 Btuh input capacities. The design of the upflow gas-fired furnace is CSA (A.G.A. and C.G.A.) design-certified for use with natural and propane gases and for installation on combustible wood flooring, in alcoves, attics, basements, closets, or utility rooms. The design of this furnace line is not CSA (A.G.A. and C.G.A.) design-certified for installation in mobile homes, recreation vehicles, or outdoors. Before installing the furnace in the United States, refer to the current edition of the NFGC/NFPA 54/Z223.1 and the NFPA 90B. For further information, the NFGC/NFPA 54/Z223.1 and NFPA 90B are available from National Fire Protection Association Inc., REGISTERED QUALITY SYSTEM C a r r i e r C o r p o r a t i o n R E G I S T E R E D F I R M I S O 9 0 0 1 # A 2 8 8 3 ® EFFICIENCY RATING CERTIFIED CERTIFIED Visit www.carrier.com Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 Tab 6a 8a PC 101 Catalog No. 535–80044 Printed in U.S.A. Form 58TUA-8SI Pg 1 9-01 Replaces: 58TUA-7SI

58TUA 2-Speed, 2-Stage Induced-Combustion Gas Furnace Installation, Start-Up and Operating Instructions Sizes 040-135, Series 100 NOTE: Read the entire instruction manual before starting the installation. Index Page SAFETY CONSIDERATIONS.....................................................1 Clearances to Combustibles......................................................1 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE...........................................................................1 INTRODUCTION..........................................................................2 LOCATION ................................................................................2-3 General ......................................................................................2 Location Relative to Cooling Equipment ................................3 Hazardous Locations.................................................................3 Dimensional Drawing...............................................................3 AIR FOR COMBUSTION AND VENTILATION...................3-5 Unconfined Space.....................................................................4 Confined Space......................................................................4-5 FILTER ARRANGEMENT .......................................................5-6 LEVELING LEGS (IF REQUIRED)............................................6 GAS PIPING...............................................................................6-7 ELECTRICAL CONNECTIONS...............................................7-8 115-v Wiring.............................................................................7 24-v Wiring...............................................................................7 Accessories ............................................................................7-8 VENTING ......................................................................................8 START-UP, ADJUSTMENT, AND SAFETY CHECK................................................................8-17 General...................................................................................8-9 Sequence of Operation ........................................................9-12 Adaptive Heating Mode ......................................................9-10 Non-Adaptive Heating Mode............................................10-11 Cooling Mode .........................................................................11 Continuous Blower Mode.......................................................11 Heat Pump Mode....................................................................11 Start-Up Procedures................................................................12 Adjustments .......................................................................13-16 Set Gas Input Rate ............................................................13-15 Set Temperature Rise ........................................................15-16 Set Thermostat Heat Anticipator............................................16 Check Safety Controls.......................................................16-17 Checklist..................................................................................17 SAFETY CONSIDERATIONS Installation and servicing of heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with the unit and other safety precautions that may apply. Follow all safety codes. In the United States, refer to the National Fuel Gas Code (NFGC) NFPA No. 54-1992/ANSI Z223.1-1992. In Canada, refer to the current edition of the National Standard of Canada CAN/CGA- B149.1- and .2-M91 Natural Gas and Propane Installation Codes (NSCNGPIC) and Amendment No. 1. Wear safety glasses and work gloves. Have fire extinguisher available during start-up and adjustment procedures and service calls. Recognize safety information. This is the safety-alert symbol . When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, and CAU- TION. These words are used with the safety-alert symbol. DAN- GER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a hazard which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage. These instructions cover minimum requirements and conform to existing national standards and safety codes. In some instances, these instructions exceed certain local codes and ordinances, especially those that may not have kept up with changing residen- tial construction practices. We require these instructions as a minimum for a safe installation. ® ama CANADIAN GAS ASSOCIATION A PPROVED R Table 1—Minimum Clearances To Combustible Materials (In.) UNIT SIZE 040 AND 060 080 100—135 Furnace Sides Single-Wall Vent 1 0 0 Type B-1 Double-Wall Vent 0 0 0 Furnace Back 0 0 0 Plenum Top 1 1 1 Vent Single-Wall Vent 6 6 6 Type B-1 Double-Wall Vent 1 1 1 Furnace Front (See Notes) Single-Wall Vent 6 6 6 Type B-1 Double-Wall Vent 3 3 3 * May be 0 for furnaces 24-in. wide. NOTES: 1. Provide 30-in. front clearance for servicing. An open door in front of the furnace can meet this requirement. 2. A minimum clearance of 3 in. must be provided in front of the furnace for combustion air and proper operation. Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 Tab 6a 8a PC 101 Catalog No. 535-828 Printed in U.S.A. Form 58TUA-3SI Pg 1 6-94 Replaces: 58TUA-2SI