CATSKILL 2005 Manuals

Assembly Instructions Model 2005 The Grand WorkCenter with Drop Leaf GENERAL: 1. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at 607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same day! You may also email us [email protected]. 2. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is easy if you read and follow the instructions step by step. See our website for assembly tips and videos. 3. Tools required: Phillips screwdrivers, medium and small; medium flat blade screwdriver and a hammer. 4. This unit uses the Bastion System; a simple yet rugged compression fastening system. We have a video online at www.catskillcraftsmen.com illustrating the proper installation of this system. 5. Directions (left/right, front/back) are given as facing the front of an assembled upright unit. CABINET PARTS Drop Leaf (1) P/N DL-2005 Table Top (1) P/N TT-2005 Drawer Front (1) P/N DF-2005 28” x 10” x 3/4” Drawer Back (1) P/N DBK-2005 27 1/8” x 8” x 3/4” Drawer Side Right (1) P/N DS-2005R 18” x 8” x 3/4” Drawer Side Left (1) P/N DS-2005L 18” x 8” x 3/4” Glide Support Braces (2) P/N GS-2005 17” x 2” x 3/4” Shelf (1) P/N SS-2005 Top Side Braces (2) P/N B-2005/TS 17” x 10” x 3/4” Top Back Brace (1) P/N B-2005/TB 28 1/8” x 8 3/4” x 3/4” Drawer Bottom (1) P/N DBOT-2005 Front Left/Back Right Legs (2) P/N L-2005FL/BR Front Right/Back Left Legs (2) P/N L-2005FR/BL Table Top Sticks (2) 15 3/4” x 3/4” x 3/4” HARDWARE Drop Leaf Hinges (3) P/N HINGE-2005 1 1/4” Phillips Flat Head #8 Screw (18) 7/16” Pan Head #6 Screw (8) 3/4” Long 3/16” DIA. Steel Pin (8) 5/8” Phillips Flat Head #8 Screw (26) Wheel Insert-2005 (4) 3” Wheel Caster (2) 3” Locking Wheel Caster (2) Drop Leaf Support (2) Bastion Set Screw (16) PN: BSS 2005 Bastion Post (16) PN: BPost 2005 Bastion Barrel Nut (16) PN: BNut 2005 Full Ext Glide Set (1) Towel Bar Post (6) Standoffs (6) Pipe Holder (6) Set Screw (12) 24” Chrome Tube (1) 16” Chrome Tube (2) End Caps (6) 1 1/4” Phillips Flat Head #8 Screw (6) PREPACK

C R A F T S M E N , I N C . Assembly Instructions Model 2005 Model 2005 A. Assembly uses the Bastion System; a simple, yet rugged compression fastening system. B. This unit is made of solid North American hardwood and has a factory applied oil finish. See the enclosed booklet for care instructions. C. Directions (left/right, front/back) are given as if facing the front of an assembled unit. CABINET PARTS Drop Leaf (1) P/N DL-2005 Table Top (1) P/N TT-2005 Drawer Front (1) P/N DF-2005 28” x 10” x 3/4” Drawer Back (1) P/N DBK-2005 27 1/8” x 8” x 3/4” Drawer Side Right (1) P/N DS-2005R 18” x 8” x 3/4” Drawer Side Left (1) P/N DS-2005L 18” x 8” x 3/4” Glide Support Braces (2) P/N GS-2005 17” x 2” x 3/4” Shelf (1) P/N SS-2005 Top Side Braces (2) P/N B-2005/TS 17” x 10” x 3/4” Top Back Brace (1) P/N B-2005/TB 28 1/8” x 8 3/4” x 3/4” Drawer Bottom (1) P/N DBOT-2005 Front Left/Back Right Legs (2) P/N L-2005FL/BR Front Right/Back Left Legs (2) P/N L-2005FR/BL Table Top Sticks (2) 15 3/4” x 3/4” x 3/4” HARDWARE Drop Leaf Hinges (3) P/N HINGE-2005 1 1/4” Phillips Flat Head #8 Screw (18) 7/16” Pan Head #6 Screw (8) 3/4” Long 3/16” DIA. Steel Pin (8) 5/8” Phillips Flat Head #8 Screw (26) Wheel Insert-2005 (4) 3” Wheel Caster (2) 3” Locking Wheel Caster (2) Drop Leaf Support (2) Bastion Set Screw (16) PN: BSS1429 Bastion Post (16) PN: BPost1429 Bastion Barrel Nut (16) PN: BNut1429 Full Ext Glide Set (1) Towel Bar Post (6) Standoffs (6) Pipe Holder (6) Set Screw (12) 24” Chrome Tube (1) 16” Chrome Tube (2) End Caps (6) 1 1/4” Phillips Flat Head #8 Screw (6) PREPACK WRONG! Post needs to be screwed deeper. WRONG! Post needs to be backed out. CORRECT! Set screw secures post properly. Step 1 1. The Bastion fastening system consists of a steel post (threaded on one end with a hole through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with threaded open end & holes through the sides); and a Set Screw (Phillips slot on one end, pointed on the other) 2. To attach Posts: A) Dip threads of Post in vegetable oil. B) Align threaded end of Post with hole in wood, tap on slotted end with hard hammer until threads enter, then tighten down using a flat head screw driver or the provided allen wrench (See the Illus. Bas. 3 for alternate seating methods). DO NOT TRY TO HAMMER THE POST ALL THE WAY IN AS IT WILL STRIP THE POST HOLE. C) When solid shaft of Post hits wood, back out approximately ½ turn until the hole in the posts is properly aligned as per step by step directions. For example: the holes in the posts on the inside of the drawer front will be parallel with the long length of the drawer front when properly seated. 3. A) Place a Barrel Nut into the nut access hole, so that the threads in the nut face out. The small notches on either side of the nut opening, indicate the location of the holes through the sides of the nut. B) Insert the posts through the end of the braces (or drawer sides); through the holes in the sides of the nut. When properly aligned, you will see the hole in the post inside the barrel nut. Post hole should be slightly off-center toward the wood. 4. Insert the Set Screw into the threaded end of the nut and tighten down. The tip of the Set Screw will seek the center of the hole in the Post as it is tightened down, forcing the Nut toward the main shaft of the Post. This is what tightens the wooden parts together. Set screws should thread easily – DON’T CROSS THREAD! If Set Screw doesn’t thread easily, check position of the hole in Post. 5. If the wooden parts are not tight against each other, the Post needs to be screwed a half turn at a time until wood joints are tight. Illustration Bas. 1 Step 2 Illustration Bas. 2 Illustration Bas. 3 TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS See video on our website! If you have any questions regarding assembly or missing or damage parts, call our customer support number: 607-652-7321 or 888-732-7321. Customer Support Hours are 8am-5pm Mon. - Fri. Eastern Time zone. Allen Wrench Provided