CAVIDYNE Caviblaster 2070 Manuals

CAVIDYNE TM, LLC 507 Fruitville Rd. Sarasota, FL 34235 Phone: (352) 275-5319 Web Site: www.caviblaster.com Model 2070 Version 1.0 © 2012 O&M Manual Version 1.0 CaviDyneTM  507 Fruitville Rd. Sarasota, FL 34235U.S.A.  Phone 352.275 5319 Page 2/37 CAVIDYNE TM LLC is not responsible for damages or injuries resulting from a failure to comply with instructions in this manual. Please read and study the entire manual carefully before use. The CaviBlaster® 2070 must only be operated and maintained by trained personnel. This equipment generates high pressure water and is intended for underwater use only. Serious personal injury or death may result from improper use. Commercial Diver’s gear should be used to operate the CaviBlaster® system. Do not use air pressure in excess of 120 psi (8 bar) when starting the equipment. Serious damage to the equipment will occur. © 2012 O&M Manual Version 1.0 CaviDyneTM  507 Fruitville Rd. Sarasota, FL 34235U.S.A.  Phone 352.275 5319 Page 3/37 TABLE OF CONTENTS 1.0 UNIT SPECIFICATIONS ............................................................................................5 2.0 GENERAL DESCRIPTION ........................................................................................6 2.1 Using this Manual (Version 2.0) ................................................................................ 10 2.2 Conventions .............................................................................................................. 10 2.3 Scope ....................................................................................................................... 10 2.4 Terms and Abbreviations .......................................................................................... 10 3.0 SAFETY INFORMATION ......................................................................................... 11 3.1 Personal Safety ........................................................................................................ 11 3.2 Personal Protective Equipment................................................................................. 12 3.3 Modification to the Equipment................................................................................... 13 4.0 INSTALLATION ....................................................................................................... 14 4.1 Uncrating and Lifting ................................................................................................. 14 4.2 Installation Location .................................................................................................. 15 4.3 Initial Set-Up ............................................................................................................. 16 4.3.1 Connecting the Water Source ............................................................................... 16 5.0 OPERATION ............................................................................................................ 19 5.1 Preparing the CaviBlaster® for Operation ................................................................. 19 5.2 Startup of the CaviBlaster® ...................................................................................... 20 5.3 Normal Operation ..................................................................................................... 20 5.4 Adjusting the CaviBlaster® for Maximum Performance ............................................ 23 5.5 Recommendations for Effective Results ................................................................... 24 6.0 MAINTENANCE ....................................................................................................... 27 6.1 Basic Preventive Maintenance Recommendations ................................................... 28 6.2 Diesel Engine Service ............................................................................................... 29 6.3 Pump Service ........................................................................................................... 29 6.4 Inspection/Cleaning of water inlet strainer ................................................................ 29 6.5 Inspection / Maintenance of the Belt Drive System ................................................... 31 6.6 Inspection / Maintenance of the Zero-Thrust Gun ................................................ 32 7.0 WINTERIZATION ..................................................................................................... 33 8.0 TROUBLESHOOTING ............................................................................................. 34 9.0 REPLACEMENT PARTS ......................................................................................... 36 APPENDIX - COMPONENT LITERATURE ................................................................... 37 © 2012 O&M Manual Version 1.0 CaviDyneTM  507 Fruitville Rd. Sarasota, FL 34235U.S.A.  Phone 352.275 5319 Page 4/37 LIST OF FIGURES & TABLES Figure 2.1 – CaviBlaster® 2070 General Features ......................................................... 7 Figure 2.2 – CaviBlaster® 2070 Control Panel ............................................................... 8 Figure 2.3 – CaviBlaster® 2070 PTO and Operating Connections ................................. 9 Figure 4.1 – Lifting Guidelines ...................................................................................... 14 Figure 4.2 – Installation Guidelines .............................................................................. 15 Figure 4.3 – Gravity Feeding Source............................................................................ 17 Figure 5.1 – Engine Shut-Down and Throttle Control ................................................... 22 Figure 6.1 – Inspection / Cleaning Water Strainer ........................................................ 30 Figure 6.2 – Inspection / Belt tension. .......................................................................... 31 This space intentionally left blank