Cavity Sliders CAVILOCK CL400 Magnetic Bi-Parting ADA Manuals

Installation Instructions for CL400 Magnetic Bi-Parting ADA Privacy Handles 2 PAGE Before you Start: 1. These handles have been manufactured to specifications which cannot be altered by the installer. These include: a Handle type: the CL400 ADA handle is available in Passage, Privacy and Bi-Parting versions. You have purchased the Bi-Parting Privacy version. b Configuration: the Privacy handle configurations include; Snib/Snib, Snib One Side and Snib/Emergency. c Door thickness range: There are four different door thickness ranges: 34-40mm, 40-46mm, 46-52mm and 52-58mm (1-3/8” to 1-9/16”, 1-5/8” to 1-3/4”, 1-13/16” to 2” and 2-1/16” to 2-1/4”). Handles for thicker doors are available on request. d Security: the CL400 handle varies in security depending on the version and configuration. The CL400 ADA Bi-Parting Privacy configuration provides low level security. It is important to note that the CL400 handle should not be installed in situations where a high level of security is required, e.g. external entry points or high security internal doorways. Refer to the information printed on the Side Handle and Chassis boxes to ensure you have purchased handles with the correct specifications for your situation. If the specifications are incorrect you will need to exchange the handles. 2. Component drawings have been provided. Please familiarise yourself with the components and check the package to ensure nothing is missing. Note: Components may vary slightly between configurations. 3. To ensure the handles latch accurately, it is essential that both doors are adjusted for height and are parallel with each other when closed before installing the handles. 4. The CL400 is a metric handle. Accurate measurements are shown in millimetres. Conversions to inches are approximate. 5. NZS4121:2001: To comply with NZS4121:2001 the centre of the handles should be positioned between 900mm and 1200mm (1000mm optimal) above finished floor level. There must be a minimum clear walk through of 760mm (Aust. 850mm). There must be a 45mm clear space from edge of pull handle to door jamb when the doors are fully open. The supplied ‘Down to Lock’ label must be positioned as close as possible to the locking handle. Consult local standards for guidelines relating to the specific project. USA ADA (American Disabilities Act) Guidelines: Handle should be positioned between 34 - 48” above finished floor level. Allow a minimum of four inches for the protrusion of the door in the open position. This can be achieved by using track stops or blocking in the back of the pocket. Consult local standards for guidelines relating to the specific project. WARNING: THE BI-PARTING CHASSIS CONTAINS A STRONG MAGNET IRON FILINGS - Magnets will attract shavings from iron or ferrous metals which may be hard to remove. Keep magnets a safe distance away from these materials. DANGER FOR CHILDREN - Magnets may cause serious injury if swallowed. Keep out of reach of children. CRUSHING, BLISTERS AND CUTS - Fingers may become caught between magnets resulting in crushing, blisters or cuts. BREAKING OR CHIPPING - It is possible that magnets could chip or shatter on contact with other hard materials, resulting in chips flying off at high speed into someone’s eye. Chips can also be very sharp - treat them as you would broken glass. MAGNETICALLY SENSITIVE ITEMS - Keep a safe distance between the magnet and all objects that can be damaged by magnetism (e.g. mechanical watches, pacemakers, cell phones etc.). DISPOSAL - Magnets should be disposed of carefully and in accordance with your local regulations. IMPORTANT: Install THIS handle FIRST 1 PAGE Component Drawings - Bi-Parting Mate a b c d e f g h Bi-Parting Side Handle (Left) a b c d e f (2) g (6) h (3) Bi-Parting Side Handle Box Bi-Parting Side Handle (Right) Bi-Parting Face Plate Bi-Parting Chassis Box Bi-Parting Chassis Magnet Chassis Mounting Screws (2) Side Handle to Chassis Screws (6) Face Plate Screws (3) Handle Joining Screws (2) j i CL400 Allen Key j i Tools (contained in Bi-Parting Chassis Box) 4 PAGE Door Preparation Fitting the Bi-Parting Mate Fitting the Bi-Parting Mate 3 PAGE 1. Mark a line on the face of the doors where the centre of the handles are to be positioned. Align the centre line on the door cut out template with the centre line on the door. Follow the instructions on the template. Repeat cut out for both doors. Door face Door face Door cut out template Transfer lines across front edge of doors 2. Mark two holes in the centre of the door thickness in the positions shown. Using these marks, drill two 2.5mm (3/32”) diameter holes to a depth of 35mm (1-3/8”). Repeat holes for both doors. 1 Chassis mounting screws Centre of door thickness 3 3. The Bi-Parting chassis contains a strong magnet. Read the warning on page 2 before continuing. Remove the Bi-Parting chassis from its packaging. Remove the face plate screw and face plate from the chassis. Align the chassis with the centre of the door thickness. Screw the chassis to the door (using the two chassis mounting screws) through the slotted holes at the top and bottom of the chassis. DO NOT fully tighten the screws. Realign the chassis with the centre of the door thickness. When happy with the chassis position, fully tighten the screws. 3mm (1/8”) gap under head Side handle to chassis screws 4 4. Fit the 6x side handle to chassis screws. Leave a 3mm gap (1/8”) between the underside of the screw head and the chassis. Go to page 5 (overleaf) Magnet 5. Select the Bi-Parting side handle that has no visible fasteners (see diagram 5). Fit it to the chassis by sliding the front flange of the handle under the heads of the 3x side handle to chassis screws. Tighten the screws. 5 6 7 8 6. Fit the remaining Bi-Parting side handle to the chassis and tighten the 3x side handle to chassis screws. 8. Fit the Bi-Parting face plate to the chassis using the 3x face plate screws. Face plate screws Correct alignment ✓ = = Slotted hole Bi-Parting face plate Front flange CL400 Allen key 5mm (13/64”) 5mm (13/64”) Ø 2.5mm (3/32”) 2 Door thickness 7. Use the ball end of the CL400 Allen key to tighten the 2x handle joining screws. Use the other end of the Allen key to firmly tighten the screws. M3.5 handle joining screws No visible screws here Straight handle option shown. 7 6 PAGE PAGE PAGE 9 9. Remove the privacy chassis from its packaging. Remove the face plate screw and face plate from the chassis. Align the chassis with the centre of the door thickness. Screw the chassis to the door (using the two chassis mounting screws) through the slotted holes at the top and bottom of the chassis. DO NOT fully tighten the screws. Realign the chassis with the centre of the door thickness. When happy with the chassis position, fully tighten the screws. 10 Fitting the Privacy Handle Fitting the Privacy Handle u v w x l m n o p q r s t Plunger flats Turn clockwise Plunger nut 10. Fit the six side handle to chassis screws. Leave a 3mm gap (1/8”) between the underside of the screw head and the chassis. 11. Fit the privacy side handle containing the snib latch to the chassis as follows (if installing a snib/snib privacy handle install ONE of the side handles only): 11 a. Align the recess in the back of the snib button with the arm of the locking slider. b. Slide the front flange of the handle under the heads of the 3x side handle to chassis screws. Tighten the screws. IMPORTANT: Install THE OTHER handle FIRST Front flange a a b b Locking slider arm Recess Reversed View 3mm (1/8”) gap under head Correct alignment ✓ = = Slotted hole Centre of door thickness Chassis mounting screws m n o s (2) t (6) u (3) Privacy Side Handle Box k Privacy Side Handle (Left) Privacy Side Handle (Right) r (2) q p w (2) x (red) x (green) y (2) Privacy Face Plate Privacy Chassis Box Privacy Chassis Plunger Shroud Plunger Nut Spring Reservoirs (2) Chassis Mounting Screws (2) Side Handle to Chassis Screws (6) Handle Joining Screws (2) Clip-In Indicators (2) Face Plate Screws (3) Emergency Release Button (Where Applicable) v l 5 Component Drawings Plunger Adjustment Spanners (2) Tools (contained in Privacy Chassis Box) y k Side handle to chassis screws 8 PAGE © Cavity Sliders Limited. CAVILOCK® CL400® MAGNETIC (O.D. 2013) ADA PRIVACY BIPARTING INSTRUCTIONS. 61232/CL405ZA927 - 02.2018 All copyright and other property in this document is reserved by Cavity Sliders Limited. Details and specifications are subject to change without notice. Whilst all care is taken to ensure the accuracy of all information, no responsibility will be accepted for any errors or omissions. ® CS FOR DOORS, CS CAVITY SLIDERS and CAVILOCK are Registered Trademarks. Patents pending. 12. Manually push the plunger in the privacy chassis forward until there is no gap between spring reservoir one (SR1) and spring reservoir two (SR2). 12 13 13. Two identical spanners have been supplied. Restrain the plunger nut using the large end of one of the supplied spanners. Place the small end of the second spanner across the flats under the head of the plunger. Keep the spanner restraining the plunger nut stationary while turning the second spanner clockwise. 14 14. Continue to turn the spanner until there is no longer a gap between the spanner and the chassis. Now turn the spanner anti clockwise half a turn. The plunger should now be adjusted correctly. Slide the doors closed and check that they latch. Adjust if necessary. Adjusting the Plunger Adjusting the Plunger Cavity Sliders Limited Auckland Head Office 5 - 7 Rakino Way Mt Wellington Auckland, NZ T +64 9 276 0800 F +64 9 276 2525 [email protected] Recyclable Packaging www.csfordoors.co.nz www.cavitysliders.com.au www.cavitysliders.com 16. Fit the remaining privacy side handle to the chassis by sliding the front flange of the handle under the heads of the 3x side handle to chassis screws. Tighten the screws. Fitting the Remaining Side Handle and Face Plate SR1 SR2 No gap 15 16 Front View Rear View 15. If installing a snib/snib privacy handle proceed to Step 17, otherwise, fit the emergency release button (with the spring attached) over the locking slider arm. Emergency release button Locking slider arm Fitting Emergency Release Spanner Plunger nut Red section Note: the locking slider arm may have been pre-cut depending on the width of the door. The drawing below demonstrates a cut slider arm. Push here➟ Gap No gap Fit the privacy face plate to the chassis using the 3x face plate screws. Face plate screws Privacy face plate 17. With the pull handle in the ‘unlocked’ position, insert one of the handle joining screws through the bottom hole in the side handle and tighten. Fixing the Side Handle Fixing the Side Handle 18. Close the door and lock the handle by pushing the pull handle downwards. Insert the second handle joining screw through the top hole and tighten. While the door is closed, lock and unlock the door to check the action. Adjust if necessary. 19. With the pull handle down in the ‘locked‘ position, insert the RED clip-in indicator into the TOP hole. Note: the indicator is designed to remain in place permanently and may require some force to insert. Fitting the Clip-in Indicator Warning: it is very important that you follow the next instructions carefully as the clip-in indicator cannot be easily removed once installed. Fitting the Clip-in Indicator 20. Lift the pull handle up to unlock it. Insert the GREEN clip-in indicator into the BOTTOM hole. Pull handle Pull handle in locked position Red clip-in indicator Green clip-in indicator Handle joining screw Handle joining screw 17 18 19 20 Go to page 6 Note: Components will vary between the ‘Snib/Emergency’, ‘Snib/Snib’ and ‘Snib One Side’ versions. Straight handle option shown. Pull handle in unlocked position