Cooper Galleon Manuals

INS # Brand Logo reversed out of blackINS # IB506001EN Installation Instructions - Galleon LED Wall Mounted Luminiare WARNING WARNING DISCLAIMER OF LIABILITY: Cooper Lighting Solutions assumes no liability for damages or losses of any kind that may arise from the improper, careless, or negligent installation, handling or use of this product. NOTICE: Green ground wire provided in proper location. Do not relocate. ATTENTION Receiving Department: Note actual fixture description of any shortage or noticeable damage on delivery receipt. File claim for common carrier (LTL) directly with carrier. Claims for concealed damage must be filed within 15 days of delivery. All damaged material, complete with original packing must be retained. Safety: This fixture must be wired in accordance with the National Electrical Code and applicable local codes and ordinances. Proper grounding is required to insure personal safety. Carefully observe grounding procedure under installation section. APPLICATIONS: This lighting fixture is designed for outdoor lighting services, and should not be used in area of limited ventilation or inside high ambient temperature enclosures. It must be stored in a dry location prior to installation. Do not expose lighting fixture to rain, dust or other environmental conditions prior to installation and insertion of photo control or shorting cap (if so equipped). Best results will be obtained if installed and maintained according to the following recommendations. Risk of Fire, Electrical Shock, Cuts or other Casualty Hazards- Installation and maintenance of this product must be performed by a qualified electrician. This product must be installed in accordance with the applicable installation code by a person familiar with the construction and operation of the product and hazards involved. Risk of Fire and Electric Shock- Make certain power is OFF before starting installation or attempting any maintenance. Disconnect power at fuse or circuit breaker. Risk of Fire- Refer to product label for specific minimum supply conductor requirements. Risk of Burn- Disconnect power and allow fixture to cool before handling or servicing. Risk of Personal Injury- Fixture may become damaged and/or unstable if not installed properly. Failure to comply with these instructions may result in death, serious bodily injury and property damage. 2 Cooper Lighting Solutions IB506001EN Installation Instructions Installation Instructions - Galleon LED Wall Mounted Luminiare INSTALLATION ote: N Care must be taken not to set lighting fixture down on optical lenses or lift the fixture in the lens area. ote: N Do not attempt to mount this luminaire by drilling holes through the luminaire back wall. Modifying the housing will void warranty terms and conditions. Tools Required Ratchet, a 3/4” socket; #2 Phillips head screw driver; 3/16” allen key; torque wrench ; drill with 7/16 bit. Wall Mount - Standard (Figure 1) For use in down lighting application only 1. Remove the mounting plate from the fixture by loosening the set screws using 3/16” allen key. 2. Loosen the lock nut from the mounting plate and detach tether. 3. Mount the mounting plate to the junction box or wall with gasket against wall and secure to the structure with fasteners (by others). Tighten fasteners to 20 in-lbs. ote: N Mounting plate must be in the upright position as specified by the label. 4. Pull fixture wires carefully from fixture. ote: N Ensure wire plug at the bottom of luminaire is in place properly. 5. Connect the supply wires to appropriate luminaire leads. ●Supply side ground wire to ground luminaire lead. ●Supply side neutral wire to white luminaire lead. ●Supply side line voltage wire to black luminaire lead. 6. Reattach tether to the mounting plate. 7. Tighten the lock nut. ote: N Tether must be able to rotate freely; therefore do not over tighten lock nut. Fixture must hang from tether, NOT from electrical wires. 8. Slide the luminaire mounting bracket over the top lip of the wall mounting plate to hang the luminaire. Hold luminaire in place while allowing the back surface of luminaire to rest against wall. 9. Allen head screws must be captured behind lower beveled edge of mounting plate to ensure luminaire is secure. Press luminaire firmly against wall and re-tighten the two (2) set screws to secure the luminaire to the mounting plate. Figure 1. Wiring Grommet Retaining Plate Lock Nut Mounting Plate (Secure To J-Box Or Wall) Tether Mounting Gasket Junction Box Or Wall Allen Head Screws (2) 3 Cooper Lighting Solutions IB506001EN Installation instructions Installation Instructions - Galleon LED Wall Mounted Luminiare Pole Mount - Quick connect arm option (Figure 2. – Figure 4.) 1. Pole mounting arm is designed for a square or round pole. Round pole installation will require the mounting arm break away tabs to be removed (Figure 2). Grab break away tab with pliers and break-away the tabs. 2. Mount the arm to the round or square pole using the provided ½” x 1-3/4” long bolts and nuts. Torque bolts to 40 ft lbs (55 Nm). 3. Hold fixture wires tightly against the mounting arm while guiding fixture’s house-sided arm onto pole mounting arm (Figure 4). Tighten the center Philips head screw to 20 in-lbs (2.3 N-M). 4. Make wire connections inside the mounting arm. Refer to wire diagram for power connections (Figure 3). Connect the supply wires to appropriate luminaire leads. ●Supply ground wire to ground luminaire lead. ●Supply neutral wire to white luminaire lead. ●Supply line voltage wire to black luminaire lead. 5. Install pole mounting arm cover and tighten Philips head screws to 20 in-lbs (2.3 N-M) (Figure 4). ote: N Ensure the luminaire supply leads do not get pinched between cover and mounting arm. 6. Install pole cap after completion of luminaire installation and wiring. Figure 2. Figure 3. Figure 4. Line (Black) Black White (Black 480V) Green Ground Fixture White Common (Black 480V) Green Ground Pole Mounting Arm Pole Mounting Arm Cover Philips Head Screws Pole Mounting Arm House Sided Arm For Round Pole Installations Break Off Tab’s For Round Pole Installations Break Off Tab’s

INS # Brand Logo reversed out of blackINS # IB506001EN WARNING WARNING DISCLAIMER OF LIABILITY: Cooper Lighting Solutions assumes no liability for damages or losses of any kind that may arise from the improper, careless, or negligent installation, handling or use of this product. NOTICE: Green ground wire provided in proper location. Do not relocate. ATTENTION Receiving Department: Note actual fixture description of any shortage or noticeable damage on delivery receipt. File claim for common carrier (LTL) directly with carrier. Claims for concealed damage must be filed within 15 days of delivery. All damaged material, complete with original packing must be retained. Safety: This fixture must be wired in accordance with the National Electrical Code and applicable local codes and ordinances. Proper grounding is required to insure personal safety. Carefully observe grounding procedure under installation section. APPLICATIONS: This lighting fixture is designed for outdoor lighting services, and should not be used in area of limited ventilation or inside high ambient temperature enclosures. It must be stored in a dry location prior to installation. Do not expose lighting fixture to rain, dust or other environmental conditions prior to installation and insertion of photo control or shorting cap (if so equipped). Best results will be obtained if installed and maintained according to the following recommendations. Risk of Fire, Electrical Shock, Cuts or other Casualty Hazards- Installation and maintenance of this product must be performed by a qualified electrician. This product must be installed in accordance with the applicable installation code by a person familiar with the construction and operation of the product and hazards involved. Risk of Fire and Electric Shock- Make certain power is OFF before starting installation or attempting any maintenance. Disconnect power at fuse or circuit breaker. Risk of Fire- Refer to product label for specific minimum supply conductor requirements. Risk of Burn- Disconnect power and allow fixture to cool before handling or servicing. Risk of Personal Injury- Fixture may become damaged and/or unstable if not installed properly. Failure to comply with these instructions may result in death, serious bodily injury and property damage. Installation Instructions – Galleon LED Floodlight Instructions d’installation – Projecteur à DEL Galleon Instrucciones de instalación de Lámpara LED Galleon 2 Installation Instructions – Galleon LED Floodlight Cooper Lighting Solutions IB506001EN Installation instructions INSTALLATION Tools Required Ratchet, a shallow 3/4" socket and 1/4" hex nut driver. Adjustable Pole Mount Arm (Figure 1.) 1. Loosen (3) hex head screws located on arm mounted on back of the luminaire and carefully set aside the cover plate and the screws. 2. Align the two arms and route the wires from luminaire through the slot of pole side arm. Note: Ensure the luminaire supply leads do not get pinched between the two arms. 3. Adjust the angle as needed for aiming. Note: Do not tilt the luminaire more than 60 degree above horizontal. 4. Slide the lock washer and flat washer onto (1) 1/2-13 grade 8 bolt. 5. Install the bolt through the hole of pole side arm and tighten into the housing side arm. Tighten to 40 ft-lbs. 6. Route the wires through the wire tie provided in the pole side arm and through the wire hole of pole side arm. 7. If installing to round pole use round pole adapter provided at this point. If mounting to square pole disregard the round pole adapter. Make sure round pole adapter draft matches the back side of the arm properly. 8. Remove pole top cap and place aside. 9. Install luminaire with arm assembly on the pole with nut plate provided. 10. Slide lock washer and flat washer onto the (2) 1/2-13 bolts and install the bolts from inside the pole side arm through the optional round pole adapter and into the holes of the pole into the nut plate. 11. Tighten (2) 1/2-13 bolts to 40 ft-lbs., while making sure pole side arm is level to the pole. 12. Make splice connections per next steps while using the cable clamp provided in nut plate to dress the wires as needed inside the pole. 13. Connect the supply wires to appropriate luminaire leads: • Supply side ground wire to green luminaire lead. • Supply side neutral wire to white luminaire lead. • Supply side line voltage wire to black luminaire lead. Figure 1. 14. Use (5) 8-32 hex head screws to install cover plate with gasket onto the pole side arm. 15. Reinstall the cover plate on the housing side arm with (3) hex head screw. CAUTION Failure to install this plate could cause damage to the arm. 16. Replace pole cap after completion of luminaire installation and wiring. Luminaire Side Arm Pole Side Arm Pole Side Arm Gasket Pole Side Arm Cover 1/2-13 Bolt Round Pole Adapter, Nut Plate And Cable Clamp (2) 1/2-13 Bolts 3 Installation Instructions – Galleon LED Floodlight Cooper Lighting Solutions IB506001EN Installation instructions Adjustable Arm with Slipfitter (Figure 2.) 1. Loosen (3) hex head screws located on arm mounted on back of the luminaire and carefully set aside the cover plate and the screws. 2. Align slipfitter casting to the fixture side arm and adjust the angle of assembly as needed. Note: Do not tilt the luminaire more than 60 degree above horizontal. 3. Route wires from luminaire through the slot of luminaire side arm into one of the holes of slip fitter. Choose the best hole in slip fitter that lines up with the slot in luminaire side arm depending on the tilt of the fixture. Note: Ensure the luminaire supply leads do not get pinched between the arm and slipfitter. 4. Slide lock washer and flat washer onto (1) 1/2-13 grade 8 bolt. 5. Install the bolt through the hole of slip fitter and tighten into the housing side arm. Tighten to 40 ft-lbs. 6. For horizontal tenon mounting, a 3/8" diameter thru bolt is required to be installed in .400" hole provided on the slipfitter. The .400" hole is located 2" from bottom of slipfitter to center of hole. (Figure 2b.) 7. The slip fitter can be mounted on 2-3/8" to 3" O.D. tenon pipe. 8. Feed power source leads from tenon and feed supply wires from luminaire through the slipfitter. Use care to prevent damaging these leads between tenon and slipfitter. Make splice connections per below step. 9. Connect the supply wires to appropriate luminaire leads: • Supply side ground wire to green luminaire lead. • Supply side neutral wire to white luminaire lead. • Supply side line voltage wire to black luminaire lead. 10. Once connections are completely made, push all wires down into the tenon. 11. Install the slipfitter onto the tenon carefully and tighten (4) slipfitter square head set screws temporarily. 12. Dress the wires in slipfitter using the wire tie provided as needed. 13. Use (3) hex head screws to place cover on the slip fitter. 14. Reinstall the cover plate on the housing side arm with (3) hex head screw. Figure 2. Figure 2b. Luminaire Side Arm Luminaire Side Arm 1/2-13 Bolt (Torque to 45 ft lbs) Slipfitter 1/2-13 Bolt (4) Square Head Set Screw and Jam Nut (4) Square Head Set Screw and Jam Nut (Torque set screws to 13 ft lbs) Slipfitter Gasket Slipfitter Cover plate CAUTION Failure to install this plate could cause damage to the arm. 15. Adjust the aim of fixture on top of tenon as needed and tighten all set screws to 160 in-lbs., and jam nuts to 200 in lbs. Slipfitter 3/8-16 x 5 - 1/2 bolt (Torque to 20 ft lbs) Slipfitter Gasket Slipfitter Cover Plate 4 Installation Instructions – Galleon LED Floodlight Cooper Lighting Solutions IB506001EN Installation instructions Adjustable Arm with Tenon Adapter (Figure 3.) 1. Align pole side arm, the round pole adapter, and the tenon adapter holes. Align the draft on round pole adapter plate to match the back of pole side arm. 2. Remove top cap off the tenon adapter and insert the nut plate from top side inside the pole. 3. Slide lock washer and flat washer onto the (2) 1/2-13 bolts and install the bolts from inside the pole side arm through the round pole adapter plate into the holes of the tenon adapter. 4. Tighten (2) 1/2-13 bolts to 40 ft-lbs., while making sure pole side arm is level to the tenon adapter. 5. Loosen (3) hex head screws located on fixture side arm and carefully set aside the cover plate and the screws. 6. Align pole side arm assembly to the fixture side arm and route the wires from luminaire through the slot of pole side arm. Note: Ensure the luminaire supply leads do not get pinched between the two arms. 7. Adjust the angle as needed for aiming. Note: Do not tilt the luminaire more than 60 degree above horizontal. 8. Slide lock washer and flat washer onto (1) 1/2-13 grade 8 bolt and Install the bolt through the hole of pole side arm and tighten into the housing side arm. Tighten to 40 ft-lbs. 9. Route the wires through the wire tie provided in the pole side arm and through the wire hole of pole side arm and into the tenon adapter. 10. Once the wires are in the tenon adapter, make splice connections per next steps while using the cable clamp provided in nut plate to dress the wires as needed. 11. Connect the supply wires to appropriate luminaire leads: • Supply side ground wire to green luminaire lead. • Supply side neutral wire to white luminaire lead. • Supply side line voltage wire to black luminaire lead. 12. Dress the supply wires and Install the assembly onto the pole tenon and tighten the fitter bolts to 180 in-lbs. 13. Use (5) hex head screws to install cover plate with gasket onto the pole side arm. 14. Reinstall the cover plate on the housing side arm with (3) hex head screw. CAUTION Failure to install this plate could cause damage to the arm. 15. Replace tenon adapter cap after completion of luminaire installation and wiring. Figure 3. Luminaire Side Arm Pole Side Arm Round Pole Adapter Pole Cap Nut Plate Fitter Pole Side Arm Gasket Pole Side Arm Cover 1/2-13 Bolt