Cornelius ED 300 BC Manuals

Installation Manual ICE/BEVERAGE DISPENSER Model: ED 300 BC IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112.1.2-1979; or an approved vacuum breaker or other such method as proved effective by test. Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and maintained according to Federal, State, and Local Codes. PRINTED IN U.S.A IMI CORNELIUS INC; 2004 © IMI CORNELIUS INC www.cornelius.com Part No. 92166INS March 25, 2004 Revised: September 20, 2006 Revision: C THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment i 92166INS TABLE OF CONTENTS Page SAFETY PRECAUTIONS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DESCRIPTION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPECIFICATIONS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSTALLATION INSTRUCTIONS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GATE RESTRICTOR PLATE 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ADJUSTMENT 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REMOVAL AND REPLACEMENT OF AGITATORS 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TO REMOVE AGITATORS FOR CLEANING 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TROUBLESHOOTING 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BLOWN FUSE OR CIRCUIT BREAKER. 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GATE DOES NOT OPEN. AGITATOR DOES NOT TURN. 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 11 . . . . . . . . . . . . . . . . . . . . . . . . ICE DISPENSES CONTINUOUSLY. 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SLUSHY ICE. WATER IN HOPPER. 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEVERAGES DO NOT DISPENSE. 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEVERAGES TOO SWEET. 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEVERAGE NOT SWEET ENOUGH. 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEVERAGES NOT COLD (UNITS WITH BUILT–IN COLD PLATE). 12 . . . . . . . . . . . . . . . . . . . . . . . . AGITATORS TURN IN OPPOSITE DIRECTIONS 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ICE DOES NOT DISPENSE FROM ONE GATE ASSEMBLY 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARRANTY 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LIST OF FIGURES FIGURE 1. DRIP TRAY DRAIN HOOK–UP 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 2. GATE RESTRICTOR PLATE 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 3. MOUNTING TEMPLATE (ICE ONLY –B MODELS) 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 4. MOUNTING TEMPLATE (–BC MODELS) 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 5. AGITATORS REMOVAL AND REPLACEMENT 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 6. FLOW DIAGRAM (–BC MODELS WITH EIGHT BEVERAGE FAUCETS) 7 . . . . . . . . . FIGURE 7. FLOW DIAGRAM (–BC MODELS WITH TEN BEVERAGE FAUCETS) 8 . . . . . . . . . . . FIGURE 8. FLOW DIAGRAM (–BC MODELS WITH TWELVE BEVERAGE FAUCETS) 9 . . . . . . . FIGURE 9. FLOW DIAGRAM (–B MODELS WITH TWELVE BEVERAGE FAUCETS) 10 . . . . . . . . . FIGURE 10. WIRING DIAGRAM (120 V MODELS) 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 11. SCHEMATIC (120 V MODELS) 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 12. WIRING DIAGRAM (220/240 V MODELS) 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 13. SCHEMATIC (220/240 V MODELS) 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 14. FLOW DIAGRAM (–B MODELS WITH TWELVE BEVERAGE FAUCETS) 17 . . . . . . . 1 92166INS SAFETY PRECAUTIONS Always: disconnect power to the dispenser before servicing or cleaning. Never: place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rota- tion occurs automatically when dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice. To insure continued protection and sanitation, observe the following: ALWAYS: be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of the ice. ALWAYS: be sure the upper and lower front panels are securely fastened. ALWAYS: keep area around the dispenser clean of ice cubes. The drip tray can be easily and quickly removed. The unit must never be lifted or moved by the drip tray. CAUTION: Dispenser cannot be used with crushed or flaked ice. Use of bagged ice which has frozen into large chunks can void warranty. The dispenser agitator is not designed to be an ice crusher. Use of large chunks of ice which ”jam up” inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice is used, it must be carefully and completely broken into small, cube–sized pieces before filling into the dispenser hopper. DESCRIPTION The ”ENDURO” series of ice dispensers solves your ice and beverage service needs in the sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice making source, these dispensers will dispense cubes (up to 1–1/4” in size), cubelets and hard–chipped or cracked ice; and, in addi- tion, several flavors of post–mix beverages. ”BC” units include beverage faucets and a cold plate and are de- signed to be supplied direct from syrup tanks and carbonator, with no additional cooling required. SPECIFICATIONS Model Descriptions: ED300 (Ice only) –B (Beverage Faucets) –BC (Faucets andCold Plate) –Z (No Drip Tray) –F (Flavor Option) Ice Storage: 300 lbs Maximum Number of Faucets Available: 12 Built-in Cold Plate: Yes, on BC Models Only Electrical: 120/1/60 Hz, 5.2 Amps Total Unit Draw 220–240 /1/50/60 Hz 4.0 Amps Total Unit Draw Dimensions: 44-3/8 in. Wide X 31-1/2 in. Deep X 37 in. High Z Model: 44-3/8 in. Wide X 23 1/16 in. Deep X 37 in. High

INSTALLATION MANUAL ICE/BEVERAGE DISPENSER Model: ED 300 BC Release Date: March 25, 2004 Publication Number: 92166INS Revision Date: January 14, 2015 Revision: G Visit the Cornelius web site at www.cornelius.com for all your Literature needs. The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and con- struction requirements are being met, in addition to the information contained in this manual. This Product is warranted only as provided in Cornelius’ Commercial Warranty applicable to this Product and is sub- ject to all of the restrictions and limitations contained in the Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition. Contact Information: To inquire about current revisions of this and other documentation or for assistance with any Cornelius product con- tact: www.cornelius.com 800-238-3600 Trademarks and Copyrights: This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius. This document contains the original instructions for the unit described. CORNELIUS INC 101 Regency Drive Glendale Heights, IL Tel: + 1 800-238-3600 Printed in U.S.A. Ice/Beverage Dispenser Installation Manual Publication Number: 92166INS © 2004-2015, Cornelius Inc. TABLE OF CONTENTS Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Read and Follow ALL Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Different Types of Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Qualified Service Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Shipping And Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 CO2 (Carbon Dioxide) Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Mounting in or on a Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Noise Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Adjust Water-to-syrup Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Gate Restrictor Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Mounting Template (Ice only-B Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Mounting Template (BC Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Drip Tray Drain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Flow Diagram (BC Model with Eight Beverage Faucets) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Flow Diagram (B Models with Ten Beverage Faucets) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Flow Diagram (BC Models with Twelve Beverage Faucets) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Flow Diagram (B Models with Twelve Beverage Faucets) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Blown fuse or circuit breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Gate does not open. agitator does not turn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Gate does not open or is sluggish. agitator turns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Ice dispenses continuously. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Slushy ice, water in hopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Beverages do not dispense. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Beverages too sweet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Beverage not sweet enough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Beverages not cold (units with built-in cold plate). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Flavor dispenses for more than 1 sec . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Ice/Beverage Dispenser Installation Manual ©2004-2015, Cornelius Inc. Publication Number: 92166INS Flavor dispenses more than .5 oz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Flavor syrups do not dispense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Wiring Diagram (120 V Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Wiring Schematic (120V Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Wiring Diagram (220--240 V Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Wiring Schematic (220--240 V Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

OPERATOR’S MANUAL ICE/BEVERAGE DISPENSER Model: ED 300 BC Release Date: March 24, 2004 Publication Number: 92059OPR Revision Date: August 3, 2010 Revision: C Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs. The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possi- ble contingency in the installation, operation or maintenance of this equipment. This manual assumes that the per- son(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met, in addition to the information contained in this manual. This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is sub- ject to all of the restrictions and limitations contained in the Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained per- sons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, oper- ating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition. Contact Information: To inquire about current revisions of this and other documentation or for assistance with any Cornelius product con- tact: www.cornelius.com 800-238-3600 Trademarks and Copyrights: This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius. Printed in U.S.A. Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Read and Follow ALL Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Different Types of Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Qualified Service Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Shipping And Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 CO2 (Carbon Dioxide) Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Mounting in or on a Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Start-up and Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Ice Drink Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Cleaning and Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Daily Cleaning:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Daily Maintenance:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Weekly Cleaning: (In addition to daily procedures) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Cleaning Interior Surfaces (Monthly Cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Cold Plate (Yearly Maintenance) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Dispensing Valves: ( Daily Cleaning). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Product Tubing (Monthly Cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Sanitize Pre-Mix And Post–Mix Tank System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Sanitize syrup lines, B-I-B Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Replenishing CO2 Supply (As Required). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Removal and Replacement of Agitators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112.1.2-1979; or an approved vacuum breaker or other such method as proved effective by test. Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and maintained according to Federal, State, and Local Codes. Operator’s Manual ICE/BEVERAGE DISPENSER Model: ED 300 BC PRINTED IN U.S.A IMI CORNELIUS INC; 2004  IMI CORNELIUS INC
One Cornelius Place
Anoka, MN 55303 Telephone (800) 238–3600 Facsimile (800) 535–4231 Part No.92059OPR March 24, 2004 Revised: N/A Revision: A THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment i 92059OPR TABLE OF CONTENTS Page MAINTENANCE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DAILY 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WEEKLY 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MONTHLY 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . START-UP & OPERATING INSTRUCTIONS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CLEANING INSTRUCTIONS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DISPENSER 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEVERAGE SYSTEM IF APPLICABLE 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REMOVAL AND REPLACEMENT OF AGITATORS 5 . . . . . . . . . . . . . . . . . . . . . . . . . TO REMOVE AGITATORS FOR CLEANING 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TROUBLESHOOTING 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BLOWN FUSE OR CIRCUIT BREAKER. 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GATE DOES NOT OPEN. AGITATOR DOES NOT TURN. 6 . . . . . . . . . . . . . . . . . . GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 6 . . . . . . . . . . ICE DISPENSES CONTINUOUSLY. 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SLUSHY ICE. WATER IN HOPPER. 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEVERAGES DO NOT DISPENSE. 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEVERAGES TOO SWEET. 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEVERAGE NOT SWEET ENOUGH. 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEVERAGES NOT COLD (UNITS WITH BUILT–IN COLD PLATE). 7 . . . . . . . . . . AGITATORS TURN IN OPPOSITE DIRECTIONS 7 . . . . . . . . . . . . . . . . . . . . . . . . . . ICE DOES NOT DISPENSE FROM ONE GATE ASSEMBLY 7 . . . . . . . . . . . . . . . . FLAVOR SYRUPS DO NOT DISPENSE 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FLAVOR DISPENSES FOR MORE THAN 1 SEC 7 . . . . . . . . . . . . . . . . . . . . . . . . . . FLAVOR DISPENSERS MORE THAN .5 OZ 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARRANTY 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 92059OPR MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY (or as required) Remove foreign material from vending area drip tray to prevent drain blockage. WEEKLY (or as required) Clean vending area. Check for proper water drainage from the vending area drip tray. MONTHLY Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS). START-UP & OPERATING INSTRUCTIONS Fill the hopper with ice. Dispense several large cups of ice (approximately 20 to 30 seconds total dispensing time) to allow ice to fill the cold plate cabinet. Add ice to the hopper as necessary to refill and replace the lid. Al- low 10 to 15 minutes for the cold plate to cool down. Repeat this procedure whenever the dispenser has run out of ice. Start up the beverage system and adjust faucets to the proper brix. Contact your local syrup distributor for complete information on the beverage system. In normal operation, pushing the ice dispenser mechinism will cause ice to flow from the ice chute. Ice flow will continue until the dispenser mechinism is released. Dispensing of any faucet will provide beverage of the ap- propriate flavor. CAUTION: Use caution to avoid spilling ice when filling dispenser. Immediately clean up any spilled ice from filling or operating the unit. To prevent contamination of ice, the lid must be installed on the unit at all times. If the dispenser fails to dispense ice or beverage see troubleshooting guide. CLEANING INSTRUCTIONS WARNING: Disconnect Power Before Cleaning! Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic material. Soap solution - use a mixture of mild detergent and warm 100 degrees F potable water. Sanitizing solution - use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing solution to this ratio will create a solution of 200 PPM. 2 92059OPR DISPENSER 1. CLEANING EXTERIOR SURFACES Important: Perform the following daily. A. Remove the cup rest from drip tray. B. Wash the drip tray with soap solution. Rinse with clean water and allow solution to run down the drain. C. Wash cup rest with soap solution and rinse in clean water. Install the cup rest into the drip tray. D. Clean all exterior surfaces with soap solution and rinse in clean water. 2. COLD PLATE INSPECTION BEFORE CLEANING A. Remove splash panel. B. Remove the plastic cold plate cover to expose the cold plate. C. Locate and remove any debris from the cold plate, drain trough and make certain that the drain holes are not clogged. D. Reinstall the cold plate cover. E. Reinstall the splash panel in the reverse order in which it was removed. 3. CLEANING INTERIOR SURFACES CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2 gallon per minute. Important: Perform the following at least once a month. A. Remove agitator assembly. B. Using a long handle nylon bristle brush, clean the interior of the hopper, top, cover and cold plate with soap solution. The cold plate can be reached by going through the ice opening on the hopper bottom. Make certain to reach the entire surface of the cold plate including the corners. Clean the agitator as- sembly with soap solution using a nylon brush or a sponge. Thoroughly rinse the hopper, top cover, agitator and cold plate surfaces with clean potable water. C. Remove merchandiser and ice chute cover from dispenser. D. With a nylon bristle brush or sponge, clean the inside of the ice chute, gasket and cover with soap solution and rinse thoroughly to remove all traces of detergent. E. Re-assemble agitator assembly. Make certain that o-ring is seated properly in agitator bushing. F. Using a mechanical spray bottle filled with sanitizing solution, spray the entire interior and agitator as- sembly. Allow to air dry. G. Re-assemble ice chute assembly. H. Using a mechanical spray bottle filled with sanitizing solution, spray the inside of the ice chute. Allow to air dry. I. Reinstall merchandiser.