Danfoss EM-PMI540-T2000 Manuals

User Guide Motor / Generator EM-PMI540-T2000 danfoss.com 4 4 4 5 6 6 7 7 8 8 8 9 9 10 12 13 14 15 17 18 19 19 19 20 20 21 24 24 25 27 27 28 29 29 29 30 32 33 33 33 1. General information 1.1. Copyright ......................................................................................................................................................................................... 1.2. Intended use of the manual ..................................................................................................................................................... 1.3. Product naming convention .................................................................................................................................................... 1.4. Conformity according to standards ....................................................................................................................................... 1.5. Warranty .......................................................................................................................................................................................... 1.6. Terms and abbreviations ........................................................................................................................................................... 1.7. Trademarks ..................................................................................................................................................................................... 1.8. Responsibility of the manufacturer ....................................................................................................................................... 2. Safety information 2.1. General safety statement .......................................................................................................................................................... 2.2. Safety message signal words ................................................................................................................................................... 2.3. Safety symbols .............................................................................................................................................................................. 2.4. Personal protective equipment .............................................................................................................................................. 2.5. Security features ........................................................................................................................................................................... 2.6. Electromagnetic compatibility (EMC) ................................................................................................................................. 3. Product overview 3.1. Intended use of the electric machine ................................................................................................................................. 3.2. Used technology ........................................................................................................................................................................ 3.3. System introduction ................................................................................................................................................................. 3.4. Connections and interfaces ................................................................................................................................................... 3.5. Rating plate .................................................................................................................................................................................. 3.6. Tightening torques .................................................................................................................................................................... 4. Design principles 4.1. System design ............................................................................................................................................................................. 4.1.1. Cooling and temperature measurement .................................................................................................................. 4.1.2. Inverter .................................................................................................................................................................................. 4.2. Mounting structure ................................................................................................................................................................... 4.2.1. Supporting structure requirements ............................................................................................................................ 4.2.2. Shaft alignment and load ............................................................................................................................................... 5. Transportation and storage 5.1. Transportation ............................................................................................................................................................................ 5.2. Receiving and unpacking ....................................................................................................................................................... 5.3. Lifting ............................................................................................................................................................................................. 5.4. Storage ........................................................................................................................................................................................... 5.4.1. Extended storage .............................................................................................................................................................. 6. Installation 6.1. Required tools ............................................................................................................................................................................. 6.2. Insulation resistance test ......................................................................................................................................................... 6.3. Mechanical installation ............................................................................................................................................................ 6.3.1. Allowed mounting positions ......................................................................................................................................... 6.3.2. Mounting the electric machine .................................................................................................................................... 6.3.3. Cooling connections ........................................................................................................................................................ 6.4. Electrical installation ................................................................................................................................................................. 6.4.1. Power connections ........................................................................................................................................................... 6.4.1.1. High voltage connection ........................................................................................................................................ EM-PMI540-T2000 Table of Contents | BC265857530809en-000107 ©Danfoss | Produced By: Danfoss Power Solutions | January 2019 | 1 35 36 41 43 46 47 48 48 49 49 50 51 51 54 58 58 6.4.1.2. Connection diagram ................................................................................................................................................ 6.4.1.3. Cable gland assembly and power line connection ....................................................................................... 6.4.2. Low voltage connections ................................................................................................................................................ 6.4.3. Grounding connections .................................................................................................................................................. 6.4.4. Anti-condensation heater connections ..................................................................................................................... 7. Operation 7.1. Operation conditions ............................................................................................................................................................... 7.2. Condition monitoring during operation ........................................................................................................................... 7.3. Recommended lubricants ...................................................................................................................................................... 7.4. Recommended coolants ......................................................................................................................................................... 7.5. Emergency operation ............................................................................................................................................................... 8. Maintenance 8.1. Regular maintenance ............................................................................................................................................................... 8.2. Cleaning ........................................................................................................................................................................................ 8.3. Bearings and lubrication ......................................................................................................................................................... 8.4. Cooling system maintenance ................................................................................................................................................ 9. Dismounting 10. Troubleshooting 11. Aftersales 11.1. Service policy ............................................................................................................................................................................ 11.2. Service parts .............................................................................................................................................................................. 12. Disposal 13. Storage, installation and maintenance checklists EM-PMI540-T2000 Table of Contents 2 | ©Danfoss | Produced By: Danfoss Power Solutions | January 2019 | BC265857530809en-000107