Detroit Radiant Products AG2 series Manuals

WARNING ! ! Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment. This heater must be installed and serviced by trained gas installation and service personnel only. Failure to comply could result in personal injury, asphyxiation, death, fire or property damage. In locations used for the storage of combustible materials, signs must be posted to specify the maximum permissible stacking height to maintain the required clearances from the heater to the combustibles. Signs must either be posted adjacent to the heater thermostats or in the absence of such thermostats, in a conspicuous location. Not for residential use! Do not use this heater in the home, sleeping quarters, attached garages, etc. Installation of a commercial tube heater system in residential indoor spaces may result in property damage, serious injury, asphyxiation or death. AG2 Series Insert Manual For complete installation instructions, see the Tube Heater General Manual that accompanies this Series Insert Manual. The AG2 Series Infra-Red Tube Heater is a positive pressure, two-stage radiant heater system. This insert manual is a supplement to the Tube Heater General Manual and provides specific information related to the AG2 Series model. All persons involved with the installation, operation and maintenance of the heater system must read and understand the information in this insert manual and the accompanying Tube Heater General Manual. For Your Safety If you smell gas: • Do not try to light any appliance. • Immediately call your gas supplier from a neighbor’s phone. • Do not touch any electrical switch. • Follow the gas supplier’s instructions. • Do not use any phone in your building. • If you cannot reach your gas supplier, call the fire department. Keep these instructions for future reference. F/N: LIOAG2a-3M-5/07 (MWG) Replaces F/N: LIOAG2-2M-2/06 Contents 1.0 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety Labels and Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Clearance to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Tube Installation Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.0 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 5.0 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Kit Contents Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 NOTE: See page 10 for a list of available models and specifications. 2 AG2 Series 1.0 Safety Manifold Pressure Max. Inlet Pressure Min. Inlet Pressure for Purpose of Input Adjustment Min. Mounting Angle Max. Mounting Angle Combustion Chamber W.C.P. W.C.P. W.C.P. 5.0in. 14.0in. 3.5in. 0 DEGREES 45 DEGREES 4” BC Aluminized 120V 4.8 1.1 C1 VOLTS AC 60Hz AMPS - Starting AMPS - Running Heater Type: DESIGN COMPLIES WITH: ANSI Z83.20b-2003-GAS FIRED LOW INTENSITY INFRA-RED HTR. For Stainless Steel Upgrades the Combustion Table is upgraded to 409 Stainless Steel Serial No. 0603DETR12345 0001 DETROIT RADIANT PRODUCTS CO. 21400 HOOVER ROAD - WARREN, MI 48089 (586) 756-0950 www.reverberray.com AG2 - 40 - 125N MODEL NO. 125,000 / 95,000 INPUT BTU/H NAT GAS FOR USE WITH RE-VERBER-RAY INFRA-RED RADIANT TUBE HEATER FOR INDOOR INSTALLATION ONLY DO NOT AIR METERING ORIFICE REMOVE NEUTRAL EARTH HOT - 120V HEATER INPUT - 120V AIR METERING ORIFICE DO NOT REMOVE Manifold Pressure Max. Inlet Pressure Min. Inlet Pressure for Purpose of Input Adjustment Min. Mounting Angle Max. Mounting Angle Combustion Chamber W.C.P. W.C.P. W.C.P. 5.0in. 14.0in. 3.5in. 0 DEGREES 45 DEGREES 4” BC Aluminized 120V 4.8 1.1 C1 VOLTS AC 60Hz AMPS - Starting AMPS - Running Heater Type: DESIGN COMPLIES WITH: ANS Z83.20b-2003-GAS FIRED LOW INTENSITY INFRA-RED HTR. For Stainless Steel Upgrades the Combustion Table is upgraded to 409 Stainless Steel Serial No. 0603DETR12345 0001 DETROIT RADIANT PRODUCTS CO. 21400 HOOVER ROAD - WARREN, MI 48089 (586) 756-0950 www.reverberray.com AG2 - 40 - 125N MODEL NO. 125,000 / 95,000 INPUT BTU/H NAT GAS FOR USE WITH RE-VERBER-RAY INFRA-RED RADIANT TUBE HEATER FOR INDOOR INSTALLATION ONLY Gas Valve: Circuit Board: Wire Harness: N.O. Switch: N.O. VL Orifice: N.C. Switch: N.C. VL Orifice: Diff Switch: Diff VL Orifice: Igniter: Burner: 16” Tube: Ind Lights: Diag Light: Term Block: Transfomer: Fan: Alternate Fan: Alt. Fan Usage: IS22016051F5169 264E 36E96-224-N Micro60-24 840 851 3 PCS Harness 852 None N/A None None N/A None Grey (+/-) Norton 50 High 201 4” Stnd. 202 Yellow - 24V 828 Red LED 827 None N/A 40VA 826 Fasco Lg. 55A 50Hz - 120V 55B When Specified BURNER COMPNENTS (Specify TP - #’s) Your Heater is: C1 Orifice Type Gas: TP204-# Air: TP44-# C1 C2 C3 3 3 1 1 1/2” 1 5/8” 1 5/8” Relay: Filter: 24 Volt In: 120 Volt In: None N/A None 3T - plug 832 2x4 Box Gas In: Extra VL Orifice: 7/8” FC Flare 83 None N/A 66 TUBE COMBINATION / KIT PARTS Combustion: Radiant: Clamp: Hangers: RCS: Reflector: Endcap: Baffle: ID: Electric: Special 1: Special 2: Tag: For Internal Use Only TP-26A TP-26A TP-21B TP-19B TP-82 TP-20C TP-105 TP-651 - 4”R TP-26E TP-26D TP-21O TP-19B-SS TP-82-SS TP-20C-SS TP-105-SS Item Standard Stainless Steel Re-Verber-Ray LLWT38 Micro60 Plug-Wh. None For all Standard Labels See Board Contact factory at 586-756-0950 for parts information and list prices. Or visit http://wwwreverberray.com/parts Data on this label is for the model shown on this label. If your heater has been converted, this information is not correct. Please contact the factory for assistance. RVA2-40-125N Production Code: RVA2-125 Version: 8/06 0603DETR12345 0001 Serial #: N/A Stock: None Add-On Option(s): SAMPLE SAMPLE Safety Labels and Their Locations 1.0 Safety • Safety Labels and Locations Read and understand all safety information and warnings in this insert manual and the Tube Heater General Manual before installation, operation and maintenance of the radiant tube heater system. Back Panel Top Panel AG2 Series Rating Plate F/N: LLTB018 (Natural Gas) F/N: LLTB019 (LP Gas) F/N: LLTB008 F/N: LLTCL001 Clearance to Combustibles Label 3 Burner Control Box Component Label (located under the top panel) Product safety signs or labels should be replaced by the product user when they no longer are legible. Contact either your local distributor or the product manufacturer for obtaining replacement signs or labels. 24V 24V IN NEUTRAL - 24V HEATER INPUT - F/N: LLV3EP8 NEUTRAL EARTH HOT - 120V HEATER INPUT - 120V F/N: LLV3EP1 LED CODE FAULT STATUS FAULT CODE DELAY Initial flash on power up, then steady off Normal operation Immediate Steady on Module failure / Internal fault Immediate 1 flash Ignition failure 30-32 minutes 2 or 3 flashes APS - Note: fan / intake / exhaust 10-12 minutes 4 flashes Solenoid valve fault / Leaky valve / Flame amplifier fault Immediate No flash on 117V start up Transformer fault Immediate ! CAUTION Provide 24 Volts Only This heater has a 24 Volt control system. Do not connect 120 Volt power supply, as it will damage the controls. LED CODE FAULT STATUS FAULT CODE DELAY Initial flash on power up, then steady off Normal operation Immediate Steady on Module failure / Internal fault Immediate 1 flash Ignition failure 30-32 minutes 2 or 3 flashes APS - Note: fan / intake / exhaust 10-12 minutes 4 flashes Solenoid valve fault / Leaky valve / Flame amplifier fault Immediate No flash on 117V start up Transformer fault Immediate This heater is equipped with an HLRB (Relay Board) required for grouping multiple heaters on the same thermostat. This heater must be wired with a field supplied transformer in accordance with the installation, operation manual. AVOID EQUIPMENT FAILURE THIS 10 FT. TUBE IS THE COMBUSTION CHAMBER. THIS TUBE MUST BE THE FIRST TUBE FOLLOWING THE BURNER CONTROL BOX. ! INSTALLER The combustion chamber utilizes either 409 stainless, titanium alloy or aluminized steel - depending on the model number of your heater. Rotate the tube’s welded seam to bottom. Consult the manual(s) for further details. 4 1.0 Safety • Safety Labels and Locations • Clearance to Combustibles F/N: LLTP031 (This label is located on models with a relay board installed only.) AG2 Series F/N: LLTB007(2) F/N: LLDR003 (This label is located on models with a relay board installed only). SERVICE ACCESS PANEL IGNITER & FLAME SENSE COMPARTMENT 1. Turn off gas & electricity. 2. Remove cover by lifting top cover upward and outward. CAUTION: HOT SURFACE. KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY. SERVICE ACCESS PANEL IGNITER & FLAME SENSE COMPARTMENT 1. Turn off gas & electricity. 2. Remove cover by lifting top cover upward and outward. CAUTION: HOT SURFACE. KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY. INSTALLER ***AVOID EQUIPMENT FAILURE*** THIS 10’ TUBE IS THE COMBUSTION CHAMBER. THE COMUSTION CHAMBER UTILIZES EITHER 409 STAINLESS TITANIUM OR ALUMINIZED STEEL - DEPENDING UPON THE MODEL NUMBER OF YOUR HEATER THIS TUBE MUST BE THE FIRST TUBE FOLLOWING THE BURNER BOX. MOUNT WELDED SEAM TO BOTTOM CONSULT IOM OR PACKAGING STICKER FOR DETAILS F/N: LLTB004 (orange) F/N: LLTB026 Right Panel (Valve Compartment) Radiant Tube Primary Combustion Chamber 16” Burner Tube Left Panel (Fan Compartment) ! CAUTION Provide 24 Volts Only This heater has a 24 Volt control system. Do not connect 120 Volt power supply, as it will damage the controls. F/N: LL01 - Clearance Safety Tag (Affix adjacent to heater’s thermostat) HIGH FIRE H L LOW FIRE F/N: LLV2EP9