Dinex IRAC15 Manuals

Air Cu rtain R e f ri g e rato r O pe rating & Ma i nte n a n ce Ma n u a l DINEX INTERNATIONAL, INC. • 628-2 HEBRON AVENUE, GLASTONBURY CT 06033 • WWW.DINEX.COM Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Cabinet Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Parts Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Unit Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Dinex® Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Model: IRAC15 For Service Information, call 1-888-673-4639 Please provide following information: • Model number • Serial number • Part Description and number as shown in parts list. Manual No.IRAC15-2 Rev-01/07 Printed in the USA SET UP WARNING: Installation of this equipment should be performed only by persons qualified or licensed to install electrical equipment. • 120 Volt 20 amp (NEMA 5-20P) power source is required. • Ambient room temperature must not exceed 80 F. • Never place the air curtain next to steam tables,fryers, ovens or other heat producing equipment. • Outside air flows such as fans,drafty doorways & facility air ducts will greatly affect the performance of the air curtain.Such conditions must be avoided. • Adjustments and service work should be performed only by qualified service technicians. • This equipment is intended for commercial use only. Not for House hold use. • Use of other than genuine DINEX® replacement parts or service work performed by other than authorized DINEX® service agent will void the warranty. • Do not use any corrosive cleaners.Use only mild deter- gents and cleaners approved for use on stainless steel. IMPORTANT: Carefully remove any packing material from the unit and check loose packing material for small parts of accessories.Inspect unit for concealed damage before putting packing material aside. STANDARD FEATURES • Exterior Temperature Sensing Dial • Condensate Automatically Evaporated • Stainless Steel Case Back • Rear Mounted Push Bar Handle with Rubber Bumpers • Stainless Steel Hinges CABINETS All metal construction with joints and seams completely closed and sealed.The case front, door. The case is inte rnally suppo rte d, b ra ced and assembled i nto a single rigid unit co n s t ru ct i o n .All inside co rner be n d s a re rounded to a 1/4 “ radius for ease of cleaning and to co n fo rm to National Sa n i t ation Fo u n d ation cod e s. The Air Screen Re f ri g e rator is designed for use with the d oor open when unloading during meal or tray assembly o pe rat i o n s.Only prod u ct that has been pre-chilled should be placed in to the ca b i n e t . Placing wa rm prod u ct into the cabinet will elevate the cabinet air te m pe rat u re above 40° F. This will have a dire ct affe ct on optimum prod u ct serv i n g te m pe rat u re s. ! Page 2 Introduction Installation Congratulations! You have just purchased one of the finest pieces of equipment on the market today. Before installing or operating our new Dinex® Products equipment you should read through this material.This manual should be retained for further reference as it contains installation and operating instructions, service tips, part list and warranty information. Should you have any questions concerning the Equipment, please call the Dinex Hotline at 1-888-673- 4639 (Monday through Friday from 8 am to 5 pm,Eastern Standard Time). IMPORTANT: For your safety,read and follow all cautions, information and warnings FREIGHT DAMAGE CLAIMS Your Dinex Equipment was carefully inspected and packed before leaving our plant.The transportation company assumes full responsibility for the safe delivery of the Equipment. Dinex does not assume any responsibility for damage or loss incurred in transit. Please note any visible damage or loss on the freight bill and have delivery per- sonnel sign. A freight claim should be filed immediately with the trans- portation company. If concealed damage is discovered after unpacking the Equipment, please file a concealed damage claim with the transport company within 10 days after receipt of the goods. IMPORTANT: All packing materials should be retained for return shipment. APPLICATION AND USE The Equipment is for commercial use in the food service industry. The Air Curtain Refrigerator operates as a standard refrigerator for normal temperature storage. This bottom mounted mobile refrigerator is ideal for tray assembly lines in hospitals, flight kitchens, cafeterias,fast food operations or any meat tray assembly operation. SAFETY The instructions contained in this manual provide impor- tant guidelines for the Equipment user regarding a correct and safe installation.Particular attention should be paid to the warnings given in various parts of this manual. Never dismantle and/or repair the appliance with the power sup- ply in place. Especially, do not repair electrical elements if you are not qualified for such work. INFO: Please note that this appliance is for commercial use only and must be used exclusively for the purposes prescribed. Cabinet Operation ! ! ! ! Due to va rious conditions such as ext remely high ki tc h e n te m pe rat u re, high fre q u e n cy of tray act i v i ty bre a king the air curtain and exce s s i vely long ope rat i o n s, the door may need to be closed so the unit can re cover to pro per ope ra- tion te m pe rat u re. 1. Plug unit into a 120 Volt 20 Amp power source. 2.Turn unit on by activating the ON/OFF switch located in the lower rear of the unit. 3. Pre-chill empty cabinet, with door closed for approxi- mately 45 minutes.Always keep the door closed except when actually unloading the refrigerator. Do not load the cabinet until the proper operating temperature has been reached. (34°F - 40°F) 4. Load the cabinet from the bottom up. Make sure the trays are pushed to the rear wall. Optimum Air Screen operation requires that all trays be pushed all the way in during unloading.Do not leave protruding into the air screen at the front of the cabinet. After loading, close the door and allow inside air temperature to restabilize to (34°F - 40°F). The Air Curtain can maintain 34°F - 40°F in excess of two hours with the doors open.This performance is depend- ent upon the temperature of the food product going into the unit, ambient room temperatures humidity lev- els and conditions relating to outside air flows. 5. Unload the cabinet from the top down. 6. Close the door during slow periods to extend the effec- tive temperature maintenance time. 7.In cases where the air curtain will not be filled to ca p a c i ty,evenly space the trays from top to bottom. Proper trays sizes (14 x 18 or 18 x 26) must be used. If 14 x 18 trays a re used,i n s e rt 2 trays per slide. Th i s will allow for pro per air flow thru out the cabinet. Remember: • The air curtain re f ri g e rator must be at the pro per te m pe rat u re (36 F.to 40 F.) be fo re the door is ope n e d. • The air curtain will not lower food temperatures. For the air curtain to perform properly, the food temper- atures going into the unit must be at a maximum of 36 F. • Always close the door during slow serving periods and after the last serving period of the day. Never leave the door open longer than 2 hours. • Never allow for trays to protrude out the front of the air curtain. This unit is equipped with an automatic condensate evap- orator.To prevent water spills, leave the unit plugged in with the door closed for minimum of 90 minutes after use. DIGITAL THERMOSTAT CALIBRATION 1 .Re m ove ope rator ri g ht duct assembly to gain access to bulb. 2. Remove bulb from inside wall. 3. Re m ove Angled Fro nt,to gain access to digital therm o m e te r. 4. Place bulb into a glass of ice water. Page 3 5.Use the ca l i b ration po te nt i o m e ter to adjust to 32° F (0° C) 6.Reverse procedure to reassemble. NOTE: Digital Thermostat Calibration not covered under warranty. PAN SLIDES Pan/Tray Slides are attached to the side panels. To remove for cleaning, simply lift the side panel up and our of the refrigerator. MOVING THE CABINET Even though the cabinet weighs 320 pounds, it is easy to maneuver when in use.This is accomplished by the use of recessed side hand grips, a push bar handle with rubber bumpers and heavy duty non-mar casters. Since the condensing unit is located in the base of the cabinet, there is a low center of gravity making it more stable when transporting and the operator has easy access to all pans at a comfortable working height. CLEANING NOTE: This equipment has been designed and manufac- tured to meet all applicable health and safety codes and will give years of dependable service if used properly.All equipment should be thoroughly before using. WARNING: Electrical components should not be exposed to direct contact with water or cleaning sprays.Permanent damage to the electrical components will result. CAUTION: Cleansers,detergents,sanitizers,or bleaching agents that contain chlorides or phosphates will cause per- manent damage to stainless steel products.The damage appears as pits,eruptions,voids,small holes,cracks,severe discoloration,or dulling of the finish of the metal.THIS DAMAGE IS PERMANENT,COSTLY TO REPAIR,AND IS NOT COVERED BY THE WARRANTY. 1.Removed the pan/tray slides by lifting the inner Side panels up and out. Wash tray slides with No n - c h l o ri n ate d cleaners. Allow to dry before installing. ! ! ! !