Drucker Diagnostics 642VES Manuals

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Operator's manual [PDF] (6 pages)

  • Updated: 14.06.2026

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Operator’s Manual Model 642VES, 642VFD & 642VFD-Plus • Laboratory Centrifuge P/N 03-0-0002-0096 Rev. F 200 Shady Lane, Suite 170 • Philipsburg, PA 16866 Phone: +1-814-342-6205 or +1-814-692-7661 • Fax: +1-814-692-7662 • www.druckerdiagnostics.com (642VES Shown) WARRANTY: Drucker Diagnostics warranties that this centrifuge is free from defects in workmanship and parts for 2 years. Protected by U.S. Patents #6,811,531, & #D718463 Other Patents Pending INSTRUCTIONS FOR DISPOSAL OF WEEE BY USERS IN THE EUROPEAN UNION This product must not be disposed of with other waste. Instead, it is the user’s responsibility to dispose of their waste equipment by handing it over to a designated collection point for the recycling of waste electrical and electronic equipment. The separate collection and recycling of your waste equipment at the time of disposal will help to conserve natural resources and ensure that it is recycled in a manner that protects human health and the environment. For more information about where you can drop off your waste equipment for recycling, please contact your local city office, your household waste disposal service, or where you purchased the product. IVD European Authorized Representation • EMERGO Europe Molenstraat 15 • The Hague, 2513 BH • The Netherlands Page 2 Page 11 Model Description: The Horizon Models 642VES, 642VFD, and 642VFD-Plus are continuous-duty, electronically controlled, variable-speed, laboratory centrifuges equipped with a lid safety interlock system. They offer the user control over many parameters, including variable runtime, speed control, and deceleration. The exclusive horizontal rotor allows for quick and easy sample loading and complete horizontal separation. Samples can be viewed safely through the transparent lid. Entry into the centrifuge is restricted during operation by the safety interlock system. The centrifuge is controlled in the following manner depending on the model: 642VES: Controlled by five electronic push buttons and a backlit display, for easily controlling centrifugation parameters. Up to nine commonly used settings can be saved and recalled at the touch of a button. 642VFD-Plus:Controlled by two electronic push-button timers that have been preset for ten (10) minutes at 3,800 RPM and five (5) minutes at 1,800 RPM, for precise spin times and ease of use. 642VFD: Controlled by one electronic push-button timer that has been preset for ten (10) minutes at 3,800 RPM, for precise spin times and ease of use. WARNING: Use universal precautions when handling laboratory specimens. All human specimens of blood, blood compounds, or bodily fluids are potentially biohazardous and may contain Hepatitis B virus, Hepatitis C virus, Human immunodeficiency virus or other disease causing agents. For the safety of both the operator and service personnel, care should be taken when handling substances that are known to be toxic, radioactive, or contaminated with pathogenic microorganisms when using this centrifuge. When Risk Group II materials are used (as identified in the World Health Organization “Laboratory Bio-Safety Manual”) the use of a Bio-Seal should be employed. More than one level of protection must be provided in the case of materials of a higher group. The use of flammable or explosive materials as well as those materials which chemically react vigorously is prohibited. Any use of the equipment in a manner not specified in these instructions may impair the level of protection provided by the equipent. Table of Contents Model Description ...........................pg. 2 Supplied Equipment ........................pg. 2 Features ...........................................pg. 3 Specifications ..................................pg. 3 Setup Location and Procedure ........pg. 4 Front Panel Controls ........................pg. 5 Operation .........................................pg. 7 Rotor Removal and Installation .......pg. 7 Care and Maintenance ....................pg. 8 Cleaning and Disinfecting ................pg. 8 Troubleshooting ...............................pg. 9 Safety ...............................................pg. 10 Calibration and Ground Testing .......pg. 10 Replacement Parts ..........................pg. 11 Available Accessories ......................pg. 11 Supplied Equipment*: The following items come standard with each Horizon 642VES, 642VFD, and 642VFD-Plus centrifuge: 1. One (1) Six-Carrier Horizontal Rotor 2. Six (6) 75mm-100mm Carriers 3. One (1) Operator’s Manual 4. One (1) Line Cord Intended Use General purpose laboratory centrifuge for sample separation. The use of any line cord other that what is supplied by the manufacturer may not carry an adequate rating and is therefore prohibited. *The rotor and rotor accessories are rated for rotational frequency of 5,500 RPM. p/n 7786067* p/n 7713079* p/n 03-0-0002-0096 p/n 7760006 (North America) p/n 7760005 (Europe) Replacement Parts: Part No. Description 7724037 Foot, rubber 7735049 Motor, 1/30 H.P., 115 V.A.C. Permanent Split Capacitor 03-1-0008-0016 Pawl, latch, lid 03-1-0008-0009 Knob, latch, lid 02-002-1-0024 Lid 7724071 Hinge, friction 7732018 Seal, lid gasket 7713079 Blue Tube Holder for 17mm x 100mm & 17mm x 75mm tubes 7760006 Power Line Cord (North America) 7760005 Power Line Cord (Europe) 7786067 Rotor, six place horizontal with reflector 7729009 Capacitor, 5uF, 250V A.C. 7751043 4A, Circut Breaker 02-006-0-0003 Control Circuit Board for VFD 02-006-0-0004 Control Circuit Board for VFD Plus 02-006-0-0010 Control Circuit Board for VES 02-002-1-0016 Lid locking assembly Available Accessories: SmartView™ Platform p/n 00-079-009-001 6-Place Fixed Angle Rotor p/n 7786068 125mm Black Tube Holder p/n 7713032 (For use with fixed-angle rotor) Page 3 Page 10 Features: • Swing–out horizontal rotor design, incorporating a unique test tube holder that produces horizontally separated samples while requiring no additional parts • Cool–Flow air flow design that prevents overheating of samples • Lid safety switch that prevents the centrifuge from operating unless the lid is closed and latched • Removable rotor for easy cleaning • Locking lid that allows entry into the centrifuge only after the rotor has completely stopped • Clear lid for safe observation of samples and optical calibration of speed • Electronically controlled timed operation • Push-button operation • Indicator Lights ‘RUNNING’ Green – lights when power is applied to motor ‘RUN 1’ VFD-Plus only Green – lights when power is applied to motor ‘RUN 2’ VFD-Plus only Green – lights when power is applied to motor ‘LATCHED’ Yellow – lights when lid is closed and latched ‘UNLOCKED’ Red – lights when the locking system is deactivated Specifications 642VFD, 642VFD-Plus, and 642VES: Speed Range: (Horizontal) 1,000 - 3,800 (+/- 100) RPM (Fixed Angle) 1,000 – 3,900(+/- 100) RPM RCF Range: (Horizontal) 114 – 2016 (+/- 90) xg (Fixed Angle) 90 – 1860 (+/- 90) xg Maximum Capacity: 60 mL (6 × 10 mL)* Overall Dimensions (H x W x D): 8.75 in. × 11.75 in. × 14 in. (22 cm x 30 cm x 35 cm) Weight: 12 lbs. (5.4 kg) Centrifuge Motor: 1/30 HP, PSC motor Nominal Acceleration Time: 20 seconds Protection: 4 Amp, resettable circuit breaker (x2) Timer (642 VES): Electronic, 1 to 99 minutes, preset to 10 minutes +5% / -2% Timer (642 VFD, 642VFD-Plus): Electronic, 1 to 30 minutes, preset to 10 minutes +5% / -2% Power Rating: 200 Watts Voltage Requirements: 115/ 230 VAC (+/- 10%) Frequency: 50/60 Hz Permitted Environmental Conditions Ambient Temperature During Operation: 60°F - 90°F (16°C - 32°C) Maximum Relative Air Humidity: 90% * Maximum sample density is 1.15 grams / mL, (water density = 1.0 grams / mL) Any use other than those specified by the Manufacturer is explicitly prohibited. Safety: Lid Safety Switch: The lid is secured to the top of the cabinet by a latching knob and pawl system. When the knob is rotated clockwise, the pawl grips the underside of the cabinet opening and prevents the lid from opening. A mechanical stop positions the pawl and prevents it from rotating completely. When rotated to the stop position, the pawl makes contact with a micro–switch mounted underneath the cabinet top. The lid safety switch prevents the centrifuge from operating while the lid is open. An indicator light on the front of the machine will light up when the lid has been latched properly. Lid Safety Interlock System: In addition to the Lid Safety Switch, the 642VFD, 642VFD-Plus, and 642VES has a true “0 RPM” lid locking system. The lid safety interlock system keeps the lid locked at all times, (even during power failure), and requires that the rotor be at rest in order to unlock the lid. The centrifuge will not allow entry into the rotor chamber unless the centrifuge has power and the rotor is stopped. To open the lid, make sure that the centrifuge is plugged in and, with the rotor stopped, press the OPEN/STOP button. Note: After the centrifuge has started spinning, it may be possible to rotate the lid knob enough to cause the pawl to lose contact with the lid safety switch. If this happens, the centrifuge motor may lose power, but the lid will still remain locked. If the knob is accidentally moved and this situation should occur, rotate the knob fully clockwise to its stop position and the centrifuge will resume operation. 4A Resettable Circuit Breaker The 642VFD, 642VFD-Plus, and 642VES is protected with two in-line 4A resettable circuit breakers on the underside of the device. Any electrical overcurrent will trip the breakers, cutting power to the machine and protecting the internal electronics Emergency Rotor Chamber Entry: In the event of power failure, it may be impossible to unlock the lid by conventional means. In this case, entry into the rotor chamber may be made by removing the latch label and using a pen to manually disengage the locking mechanism (see photo). Pull the mechanism towards the control panel and then unlatch and open the lid. If the unit is damaged, contact your authorized dealer or Drucker Diagnostics. Transportation During transportation accessories can become dislodged from the rotor and fall into the rotor chamber where they can remain unnoticed. In the event that the centrifuge needs to be transported to another site, make certain that there are no tube holders or accessories in the rotor or rotor chamber. Repaired Units For verification of the safe state of the centrifuge following factory service or repair, refer to the date on the Factory Calibration located on the back of the centrifuge. This is the date that the repaired centrifuge was last factory tested and calibrated. For additional servicing information and technical support, contact Drucker Diagnostics or your authorized retailer. Calibration and Earth Ground Testing: It is recommended that the top speed, ground continuity and line leakage be tested every two years for continued safe operation. Contact Drucker Diagnostics for further information or testing availability. Page 4 Page 9 Setup Location: 1. Unpack the centrifuge and verify that all of the supplied equipment is present. 2. Choose a setup location which meets the following criteria: a) A bench top clearance height of 20” is required in order to open the lid. b) The clearance envelope is the space around the centrifuge which is required for safety. Choose a setup location which will allow for a clearance envelope of at least 24” x 24”, (with the centrifuge at the center). Do not position the centrifuge in such a way that it would be difficult to disconnect the power in the case of emergency. No person or hazardous material shall be permitted in the clearance envelope during operation. The operator time within the envelope shall be limited to the time necessary for loading, unloading and centrifuge operation only. c) Proper ventilation is necessary to prevent the overheating of samples as well as premature failure of the centrifuge. Choose an area which will allow unencumbered air flow. d) The centrifuge is designed to secure to the operating surface by four suction feet. No adjustment is necessary for leveling the centrifuge, however, the surface should be flat and level. e) Be sure the outlet is always within reach as the line cord is the means of emergency disconnection! Initial Setup Procedure: If any problems are found during the initial setup procedure, refer to the troubleshooting section on page 9. 1. Plug the female end of the supplied line cord into the power input module located on the rear of the centrifuge. Plug the male end into an approved electrical outlet. For electrical safety, the unit must always be properly grounded. 2. Flip the switch on the power input module located on the rear of the centrifuge to the ON ( | ) position. 3. For safety purposes, the locking system is always activated. To deactivate the system, (in order to insert or retrieve samples), press the OPEN/STOP button on the control panel. The UNLOCKED indicator light should illuminate. If it does not, refer to page 9 on troubleshooting. The lid will be unlocked for 15 seconds after pushing the OPEN/STOP button. 4. Turn the latch counterclockwise and open the lid. 5. Spin the rotor by hand; check for free and level rotation. If the rotor does not spin freely, refer to page 9 on troubleshooting. 6. Place the six test tube holders inside the rotor (as shown to the right), and verify that they are seated properly. 7. Close the lid. Rotate the lid knob clockwise to its complete stop position. The ’LATCHED’ indicator light should be illuminated. If it is not, make sure that the lid is latched properly. The centrifuge will not run unless the lid is latched and the ‘LATCHED’ light is illuminated. 8. Start a centrifugation cycle by pushing the START (BLOOD) button. 9. The ‘RUNNING’ indicator light will illuminate. 10.The test tube holders will slide up into the horizontal position and the unit will accelerate to full speed. 11.Listen to the sound of the centrifuge. A smooth whirring sound should be heard. If there are any loud or unusual sounds, stop the centrifuge by pushing the OPEN/STOP button immediately and refer to page 9 on troubleshooting. 12.Push the OPEN/STOP button. The ‘RUNNING’ indicator light should go out and the motor should slow to a stop. 12.The lid should remain locked until the rotor has nearly stopped. If the machine unlocks prematurely, contact Drucker Diagnostics for assistance. Once the rotor has stopped, the interlock system will become disengaged for sixty (60) seconds. The ‘UNLOCKED’ indicator light will illuminate during this time. 13.To gain entry into the centrifuge after this period has ended, simply press the OPEN/ STOP button. The lid will unlock for fifteen (15) additional seconds. After the centrifuge has passed this procedure it is ready for operation. Horizontal Rotor Shown Problem: The rotor does not spin freely. Solutions: – Make sure nothing has fallen into the rotor chamber. – If there is nothing obstructing the rotor, contact Drucker Diagnostics or further assistance. Problem: Excessive noise when the machine is running. Solutions: – Check to see that the load is balanced. – Make sure that nothing has fallen into the rotor chamber. – Make sure that the nut in the center of the rotor is tight. – Have a technician test the motor and replace it if necessary. Problem: The centrifuge does not run. Solutions: – Check the electrical outlet. – Make sure the lid latch is turned completely clockwise to its stop position. When the lid is closed properly, the latched light on the control panel will illuminate. – Check the circuit breaker switch at the bottom left of the machine. If the switch is white, the breaker has tripped. Contact Drucker Diagnostics for further assistance. – The printed circuit board may be damaged. Have a technician test and replace the circuit board if necessary. Problem: The latch light does not come on when the lid is closed. Solutions: – Make sure that the unit has power. – Make sure the lid latch is turned completely clockwise to its stop position. The latch makes contact with a switch underneath the front top of the cabinet. If this switch is not activated, the light will not turn on and the machine will not run. Problem: The machine does not unlock after a run has completed. Solutions: – The lid should remained locked until the rotor has nearly come to a complete stop and then unlock for 60 seconds. If additional unlock time is needed, press the ’OPEN / STOP’ button with the machine plugged in and the rotor stopped. If the lid remains locked after this and will not unlock, the electronics may have been damaged. Contact Drucker Diagnostics for assistance. To access the rotor chamber, follow the procedure on page 10,“Emergency Rotor Chamber Entry”. Troubleshooting: NOTE: The lid latch must be turned completely clockwise to its stop position in order for the centrifuge to operate. 9. Problem: Problem: The yellow and green LED indicators are blinking with 4 short audible beeps repeating continuously. (VES will display ‘Motor Error’) The centrifuge cycle stops prematurely and the yellow LED indicator is blinking. Solutions: Solutions: - The internal tachometer has either not sensed a speed, the sensed speed is out of range, or the wrong rotor is installed. (NOTE: if the wrong rotor is installed the centrifuge will not run without reprogramming the rotor selection) - Verify that the rotor being used is programmed correctly in the settings. Reprogram the correct rotor selection if necessary. Refer to page 7 for instructions. - Remove the rotor following the instructions on page 7. Check to see that there is a small silver reflective sticker on the exterior vertical wall of the rotor. - If the reflective sticker is present on the rotor and the correct rotor is programmed in the settings, contact Drucker Diagnostics for further assistance. For servicing information or additional technical support, contact Drucker Diagnostics or your authorized distributor. Problem: Problem: All LED indicators are blinking with 2 short audible beeps repeating continuously.(VES will display ‘Imbalance Error’) The yellow and red LED indicators are blinking with 3 short audible beeps repeating continuously. (VES will display ‘Motor Power Err’) Solutions: Solutions: - The imbalance detection threshold has been reached during the cycle indicating a full cycle was not completed. - Check the balance of the load. Refer to BALANCED LOADS on page 7. - If it is determined that the detection is too sensitive this can be adjusted by increasing the imbalance detection threshold. Refer to page 6 for programming settings. - The electrical current to the motor has exceeded the allowable limit, indicating that the full cycle was not completed. - Make sure that nothing has fallen into the rotor chamber preventing the rotor from spinning freely. - If there is nothing obstructing the rotor, the motor may be damaged. Contact Drucker Diagnostics for further assistance. - This is an indication that the lid is not properly latched and the cycle has entered the “paused” state. - Turn the knob clockwise to re-latch the lid and resume the cycle. - If the cycle does not resume and the knob is fully turned, contact Drucker Diagnostics for further assistance. Problem: The run time is not set to the desired length. Solutions: – Check the run preset by following the instructions on page 5. If the preset is not the desired length follow the instruction on page 6 to change the run preset time.

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1 Drucker Diagnostics Innovative Solutions for a Healthier World Drucker Diagnostics Innovative Solutions for a Healthier World Operator’s Manual Model 642VES, 642VFD & 642VFD- Plus • Laboratory Centrifuge Bedienungsanleitung Modell 642VES, 642VFD & 642VFD-Plus • Laborzentrifuge P/N 03-0-0002-0096 Rev. G P/N 03-0-0002-0096 Rev. G (642VES Shown) (Abbildung: 642VES) 2 Table of Contents Inhaltsverzeichnis Page Seite Model Description …........................ 3 Modellbeschreibung ….......................... 3 Supplied Equipment ….................... 4 Lieferumfang ……..……...….................. 4 Features …...................................... 4 Funktionen ……..................................... 4 Specifications .................................. 5 Spezifikationen ..................................... 5 Setup Location and Procedure ….... 6 Aufstellungsort und Einrichtung ……..... 6 Front Panel Controls ....................... 9 Bedienfeld und Inbetriebnahme ............ 9 Operation ........................................ 12 Bedienungshinweise .............................. 12 Rotor Removal and Installation ....... 14 Entfernung, Montage und Auswahl des Rotors ................................................... 14 Care and Maintenance .................... 16 Pflege und Wartung .............................. 16 Cleaning and Disinfecting ............... 18 Reinigung und Desinfektion .................. 18 Troubleshooting .............................. 19 Problembehandlung ............................. 19 Safety and Calibration Testing ........ 22 Sicherheit und Kalibrierungstest ........... 22 Replacement Parts .......................... 24 Ersatzteile ............................................. 24 Available Accessories ..................... 25 Verfügbares Zubehör ............................ 25 Warranty …………………………….. 26 Garantie …………………………………. 26 WARNING Use universal precautions when handling laboratory specimens. All human specimens of blood, blood compounds, or bodily fluids are potentially biohazardous and may contain Hepatitis B virus, Hepatitis C virus, Human immunodeficiency virus or other disease causing agents. For the safety of both the operator and service personnel, care should be taken when handling substances that are known to be toxic, radioactive, or contaminated with pathogenic microorganisms when using this centrifuge. When Risk Group II materials are used (as identified in the World Health Organization “Laboratory Bio-Safety Manual”) the use of a Bio- Seal should be employed. More than one level of protection must be provided in the case of materials of a higher group. The use of flammable or explosive materials as well as those materials which chemically react vigorously is prohibited. Any use of the equipment in a manner not specified in these instructions may impair the level of protection provided by the equipent. WARNUNG Beachten Sie allgemein vorgesehene Vorsichts- maßnahmen beim Umgang mit Laborproben. Alle menschlichen Proben von Blut, Blutverbindungen oder Körperflüssigkeiten sind potenziell biogefährlich und können Hepatitis-B-Viren, Hepatitis-C-Viren, das Immunsystem beeinträchti- gende Viren und andere Krankheitserreger enthalten. Im Hinblick auf die Sicherheit sowohl des Bedieners als auch des Servicepersonals ist bei der Handhabung von Stoffen, die als toxisch, radioaktiv oder mit pathogenen Mikroorganismen kontaminiert sind, bei der Verwendung dieser Zentrifuge Vorsicht geboten. Bei der Verwendung von Materialien der Risikogruppe II (wie im "Labor- Biosicherheitshandbuch" der Weltgesundheits- organisation festgelegt), sollte die Verwendung eines Bio-Siegels verwendet werden. Bei Materialien einer höheren Gruppe muss mehr als ein Schutzniveau vorgesehen werden. Die Verwendung von brennbaren oder explosiven Materialien sowie der Materialien, die chemisch stark reagieren, ist verboten. Jede Verwendung des Gerätes in einer in dieser Anleitung nicht genannten Weise kann das Schutzniveau des Gerätes beeinträchtigen. 3 Model Description The Horizon Models 642VES, 642VFD, and 642VFD-Plus are continuous-duty, electronically controlled, variable-speed, laboratory centrifuges equipped with a lid safety interlock system. They offer the user control over many parameters, including variable runtime, speed control, and deceleration. The exclusive horizontal rotor allows for quick and easy sample loading and complete horizontal separation. Samples can be viewed safely through the transparent lid. Entry into the centrifuge is restricted during operation by the safety interlock system. The centrifuge is controlled in the following manner depending on the model: 642VES: Controlled by five electronic push buttons and a backlit display, for easily controlling centrifugation parameters. Up to nine commonly used settings can be saved and recalled at the touch of a button. 642VFD-Plus:Controlled by two electronic push- button timers that have been preset for ten (10) minutes at 3,800 RPM and five (5) minutes at 1,800 RPM, for precise spin times and ease of use. 642VFD: Controlled by one electronic push-button timer that has been preset for ten (10) minutes at 3,800 RPM, for precise spin times and ease of use. Intended Use General purpose laboratory centrifuge for sample separation. Beschreibung des Modells Die Horizon Modelle 642VES, 642VFD und 642VFD- Plus sind für den Dauerbetrieb geeignete Laborzentrifugen. Sie sind elektronisch gesteuert und verfügen über eine variable Einstell- möglichkeiten der Drehzahl sowie ein Sicherheits- Deckelverriegelungssystem. Laufzeit, Geschwindig- keit und Bremsvorgang können durch den Benutzer individuell eingestellt werden. Der horizontale Rotor ermöglicht eine schnelle und einfache Bestückung mit Proben sowie eine vollständige horizontale Trennung. Proben können sicher durch den transparenten Deckel betrachtet werden. Der Eingriff in die Zentrifuge wird während des Betriebs durch das Sicherheitsverriegelungs-system verhindert. Die Zentrifuge wird je nach Modell wie folgt gesteuert: 642VES: Gesteuert durch fünf elektronische Drucktasten sowie ein Display mit Hintergrundbeleuchtung zur einfachen Steuerung der Zentrifugations-Para- meter. Bis zu neun häufig verwendete Einstellungen können gespeichert und auf Knopfdruck abgerufen werden. 642VFD-Plus: Gesteuert durch zwei elektronische Druckknopf-Timer, die für zehn (10) Minuten bei 3.800 RPM voreingestellt wurden und für fünf (5) Minuten bei 1.800 RPM, für präzise Drehzeiten und hohe Benutzerfreundlichkeit. 642VFD: Gesteuert durch einen elektronischen Druckknopf-Timer, der für zehn (10) Minuten bei 3.800 RPM voreingestellt wurde, für präzise Spin-Zeiten und hohe Benutzerfreundlichkeit. Beabsichtigte Verwendung Allzweck-Laborzentrifuge zur Probentrennung.