DualLite DYN Series Manuals

High-Capacity LED Industrial Emergency Lighting Unit NEMA 4X, IP66, C1D2 & C2D1 Spectron & Spectron Remote Capacity Models Installation, Operation, and Service Instructions DYN Series IMPORTANT SAFEGUARDS When using electrical equipment, basic safety precautions should always be followed including the following. READ AND FOLLOW ALL SAFETY INSTRUCTIONS 1. Do not let power supply cords touch hot surfaces. 2. Do not mount near gas or electric heaters. 3. Equipment should be mounted in locations and at heights where it will not readily be subject to tampering by unauthorized personnel. 4. The use of accessory equipment not authorized by the manufacturer may cause an unsafe condition. 5. Do not use this equipment for other than its intended purpose. 6. Servicing of this equipment should be performed by qualified service personnel. 7. Test cycling: the Life Safety Code (NFPA 101) requires testing of emergency lighting units once a month for a minimum of 30 seconds, and once a year for a minimum of 90 minutes. INSTALLER: •SEE UNIT LABEL FOR ADDITIONAL MODEL SPECIFICATIONS •SAVE THESE INSTRUCTIONS FOR USE BY OWNER/OCCUPANT RECYCLING INFORMATION All steel, aluminum and thermoplastic parts are recyclable. NOTICE: Emergency units contain rechargeable batteries which must be recycled or disposed of properly. Hubbell Lighting, Inc. Life Safety Products • www.dual-lite.com Copyright© Hubbell Lighting, Inc., All Rights Reserved • Specifications subject to change without notice. • Printed in U.S.A. 93066456_A 10/3/15 Service / Maintenance 93049060 93049063 93055894 93055812 93055892 93055893 93055895 93055897 93055896 93061887 Maintenance This emergency lighting unit should be tested and maintained in accordance with National Electrical Code and NFPA 101 Life Safety Code requirements. It is recommended that emergency light fixtures be tested for 30 seconds once a month and for 90 minutes once a year. Taking A Unit Out of Service If a unit is to be deliberately taken out of service for an extended period, the battery lead connector should be disconnected from the charger circuit board and insulated so that the battery will go into storage in a fully charged condition. Replacing the Battery: 1. De-energize the AC power. 2. Remove the front housing cover. 3. Disengage the battery and heater (if provided) harness from the charger PCB harness. 4. Disconnect the battery strap and remove battery pack. 5. Replace with new battery (see unit model label or battery label for correct p/n) and repeat steps above in reverse. Replacing LED Lamps The LED lamp heads are field replaceable. Please see Dual-Lite.com for further assistance. Troubleshooting Emergency circuit does not work • Batteries are shipped uncharged, please charge for 24 hours before testing. • Make sure the switch pcb and the button/light pipe is correctly seated and aligned. • Check wiring connections. INSTALLATION This Industrial Unit is designed to be mounted on a wall, ceiling or pole (optional). Provide standard units with a single unswitched power supply from a 120 ‑ 277VAC branch circuit used for normal lighting in the areas to be protected. For Spectron self‑testing/self diagnostic units, provide unit with a 120/277VAC branch circuit. The DYN Industrial unit is equipped with intelligent wiring. Connect the black wire from unit to the building hot wire (120 or 277VAC) and the white wire to the building com wire. (Exceptions: All Non-Spectron models should be connected to 120, 240 or 277VAC supplies only.) WARNING- This product contains chemicals known to the State of Califorina to cause cancer, birth defects, and/or other reproductive harm. Thoroughly wash hands after installing, cleaning, or otherwire touching this product. Initiating Action Test Cycle Press test switch once 1 minute Press test switch twice 90 minutes Manual Tests Using the unit test switch, users can initiate different duration test cycles based on the following table: Pressing the test switch any time after a 90 minute test cycle has begun cancels the remainder of the 90 minute test and returns the unit to normal operation. Testing Period Duration of Test Once a month 1 minute Once every Alternating: 6 months 30 minutes or 60 minutes Automatic Tests The unit will automatically initiate a self-test/self-diagnostic cycle based on the following table: 93052054 LED Status Indicator: A green/red LED is provided on the control pane of all models equipped with the Spectron option. Green Operating Status LED: The green Operating Status LED serves as both an AC power and self-test indicator. During normal operation, the green Operating Status LED will be illuminated, indicating the presence of AC power. During all automatic or manual self-test cycles, the green Operating Status LED will blink “twice” per second for the 30 / 60 / 90 minute test. Red Service Alert LED: Under normal operating conditions, the red Service Alert LED indicator will remain off. If the Spectron controller detects a malfunction, the red Service Alert LED will blink in the pattern listed on the label around the test button. = LAMP FAULT = LED DRIVER FAULT = CHARGER FAULT = BATTERY FAULT = BATTERY DISCONNECTED SERVICE ALERT CODES ALTERNATING = LOAD LEARN IN PROGRESS = LOAD LEARN FAILURE OPERATION Class1, Division 2 Groups A,B,C,D Class 1, Zone2 Groups IIA, IIB, IIB+H2, IIC Class2, Division 1 Groups E,F,G Before installation, ensure that units comply with hazardous area classification. Failure to do so may result in bodily injury and/or property damage. To prevent ignition of hazardous atmospheres, area must be free of hazarous vapors before opening enclosure or servicing fixtures. To reduce the possibility of static sparking, do not attach metallic parts to the outside of unit (i.e., metallic screws, tags decals etc.) DO NOT ATTEMPT INSTALLATION UNTIL YOU ARE FAMILIAR WITH THEFOLLOWING PRECAUTIONS AND PROCEDURES. CAUTION: SERVICE BY QUALIFIED PERSONNEL ONLY. DE-ENERGIZE BEFORE OPENING. Temperature Codes and Maximum Temperature Ratings Operating Temperature In Cº Ambient Cº CLASS 1 DIV. 2 A,B,C,D CLASS II DIV. 1 E,F,G Supply Wire Temp. C º Min. 40 T6 T6 75 50 T5 T6 75 INSTALLATION INSTALLATION Wall, Ceiling or Pole Mounting Pole Mounting 1. Loosen the three captive screws on the clear cover. 2. Remove cover. (all models without clear cover skip step 1 & 2) 3 Rotate lamp heads to desired position. 4. Loosen set screws 2 per head and adjust axially on stem. 5. Lock set screws once desired position is set (hex wrench provided). 6. Reverse steps 2 &1 (if required). NOTE: IF UNIT IS IN A WET LOCATION ENVIRONMENT, ALL COVER SCREWS ARE TO BE TORQUED TO 5-6 INCH POUNDS OR UNTIL COVER SEATS WITH HOUSING! “DO NOT OVER TIGHTEN SCREWS” 7X PLCS DYN Wiring Diagram Lamp Head Adjustment 93055897 93061887 93055892 93055893 93055812 ***Once remote capacity base models DYN12 or DYN12I have been installed press and hold the test button for more than 5 seconds to initiate the “LOAD LEARN” process.*** “AC ON” LED is illuminated when AC power is present. NOTE: All models are supplied with an AC Lockout circuit, which prevents the emergency lights from illuminating when the battery is connected and no AC power is present. NOTE: All models are supplied with Low Voltage Disconnect circuit, which prevents damage to the battery from deep discharge during prolonged emergency operation. NOTE: Batteries are often shipped in a discharged state – this is normal. The battery will require charging. Allow 24 hours of charging before testing the unit. Models without SPECTRON® Self-Diagnostic Models without Spectron® self diagnostic electronics system provide: • Visual indication of AC power status Visual indication of any unit malfunctions include – • Battery Disconnected • Charger Fault Models with SPECTRON® Self-Testing/Self-Diagnostic Circuitry Models equipped with the Spectron® self-testing/self-diagnostic electronics system provide: • Visual indication of AC power status • Visual indication on self-diagnostic status and results Visual indication of any unit malfunctions include – • Battery Disconnected • Battery Fault • Charger Fault • LED Driver Fault • Lamp Fault • Load Learn Failure Spectron equipped units also include: Browout protection: Unit will automatically transfer to emergency operation upon detection of low AC power (approximately 80% of nominal line.) Time Delay Retransfer: upon return of normal AC power, unit will remain in emergency mode for an additional 15 minutes to allow AC power to stabilize. OPERATION 1. The DYN mounting plate can be mounted directly to a wall, ceiling or pole (using appropriate hardware). 2. Once mounting plate is secured, you can hang the DYN Industrial Unit and add security screws (qty 4). 3. If the DYN unit is mounted to the ceiling the 4 security screws are to be added to keep the unit secure to the mounting plate. 4. Feed the AC power leads through the hub assembly (provided). Hubs are provided with ground lug for entrance of AC power supply. Following final conductor routing, use a thread sealant in the conduit-to hub joint to maintain maximum environmental protection. Note: hub(s) must be grounded. 5. Install and connect Listed remote lighting fixture(s) (if applicable). Note connections on the wiring diagram in this document. Note: hub(s) must be grounded. 6. Only use UL Listed water tight conduit fittings that meet the requirements of the UL 514B Standard for Conduit Tubing and Cable Fittings when using (K.O.’s see note 5). 7. Connect wire from the unit to the building leads and secure with wire nuts. 8. For remote capable DYN models, cut ORANGE wire connector from orange remote leads and strip ½ inch for both lead ends. Observe proper polarity when connecting remote leads to remote fixtures. Pos. (+) to red remote fixture lead and Neg. (‑) to black remote fixture lead. 9. Connect battery pack harness to PCB charger harness. 10. For pole mounting used additional #8‐32 x ¼ long screws (qty 2) and both toothed mounting brackets as shown. Banding straps are not provided due to varying pole and column dimensions. 93055895 4 3 D C B A 4 3 2 1 1 2 REV DATE RECORD DE C CRITICAL DIMENSIONS UNSPECIFED TOLERANCES: INCHES X.X=u0.02 X.XX=u0.01 X.XXX=u0.005 FRACTIONS=u1/32 ANGULAR TOLERANCE=u.5v CATALOG NO. ENGINEERING: CHECKED BY: THIRD ANGLE PROJECTION DRAWN BY: DO NOT SCALE PRINT CONFORMS TO ASME Y14.5M DIMENSIONS IN [ ] IN MM DIMENSIONS IN INCHES This document contains confidential and proprietary inf Lite. Receipt or possession of this document does not c reproduce or disclose its contents, or to make, use , or disclose. Reproduction, disclosure, or use of the docum without the specific written authorization of Dual Lite, m intellectual property rights of Dual Lite. MATERIAL: FINISH: PART NO. SCALE SIZE DRAWING NO. REV. SHT 1 1 SHTS --- 93055812 9305 2 ILL-WIRING DIA DYN ABrunelli 05/07/15 ALB 6/12/14 --- ALB 6/12/14 1:1 A EC-121017003 6/12/14 1 --- A ADDED WAGO ,EC-121017003 5/7/15 2 THIS ILLUSTRATION IS USED ON INSTRUCTION SHEET 9304 ORG (POS +) ORG (NEG -) REMOTE LEAD (-) REMOTE LEAD (+) ORG WIRE CONN. BLK (NEG -) RED (POS +) BLK (NEG -) RIBBON CABLE SWITCH/LED PCB CHARGER PCB J2 J6 J5 J10 J9 HEATER HARNESS (IF REQ) WHT (COM) BLK (HOT) AC INPUT BATTERY HARNESS HEATER/BATTERY PACK RED (POS +) AC2 AC1 3 3 1 2 D C B A 1 2 REV DATE RECORD DESN CHCK C CRITICAL DIMENSIONS UNSPECIFED TOLERANCES: INCHES X.X=u0.02 X.XX=u0.01 X.XXX=u0.005 FRACTIONS=u1/32 ANGULAR TOLERANCE=u.5v CATALOG NO. ENGINEERING: CHECKED BY: THIRD ANGLE PROJECTION DRAWN BY: DO NOT SCALE PRINT CONFORMS TO ASME Y14.5M DIMENSIONS IN [ ] IN MM DIMENSIONS IN INCHES This document contains confidential and proprietary information of Dual Lite. Receipt or possession of this document does not convey any rights to reproduce or disclose its contents, or to make, use , or sell anything it may disclose. Reproduction, disclosure, or use of the document or its contents, without the specific written authorization of Dual Lite, may violate the intellectual property rights of Dual Lite. MATERIAL: FINISH: PART NO. SCALE SIZE DRAWING NO. REV. SHT 1 1 SHTS --- 93055892 93055892 1 ILL-CLEAR CVR DYN ALB 06/16/14 ALB 6/12/14 ALB 6/12/14 1:2 ALB EC-121017003 6/12/14 1 ALB --- THIS ILLUSTRATION IS USED ON INSTRUCTION SHEET 93048898 4 3 D C B A 4 3 2 1 D C B A 1 2 REV DATE RECORD DESN CHCK C CRITICAL DIMENSIONS UNSPECIFED TOLERANCES: INCHES X.X=u0.02 X.XX=u0.01 X.XXX=u0.005 FRACTIONS=u1/32 ANGULAR TOLERANCE=u.5v CATALOG NO. ENGINEERING: CHECKED BY: THIRD ANGLE PROJECTION DRAWN BY: DO NOT SCALE PRINT CONFORMS TO ASME Y14.5M DIMENSIONS IN [ ] IN MM DIMENSIONS IN INCHES This document contains confidential and proprietary information of Dual Lite. Receipt or possession of this document does not convey any rights to reproduce or disclose its contents, or to make, use , or sell anything it may disclose. Reproduction, disclosure, or use of the document or its contents, without the specific written authorization of Dual Lite, may violate the intellectual property rights of Dual Lite. MATERIAL: FINISH: PART NO. SCALE SIZE DRAWING NO. REV. SHT 1 1 SHTS --- 93055893 93055893 1 ILL-HD ADJ DYN ALB 06/12/14 ALB 6/12/14 ALB 6/12/14 2:1 ALB EC-121017003 6/12/14 1 ALB --- THIS ILLISTRATION IS USED ON INSTRUCTION SHEET 93048898 4 3 D C B A 4 3 CRITICAL DIM UNSPECIFED TOL X.X=u0.02 X.XX=u0 FRACTIONS=u1/32 THIRD ANGLE PROJEC DO NOT SCALE PRINT CONFORMS TO ASME Y1 DIMENSIONS IN [ ] IN MM DIMENSIONS IN INCHES 4 3 D C B A 4 3 2 1 D C B A 1 2 REV DATE RECORD DESN CHCK C CRITICAL DIMENSIONS UNSPECIFED TOLERANCES: INCHES X.X=u0.02 X.XX=u0.01 X.XXX=u0.005 FRACTIONS=u1/32 ANGULAR TOLERANCE=u.5v CATALOG NO. ENGINEERING: CHECKED BY: THIRD ANGLE PROJECTION DRAWN BY: DO NOT SCALE PRINT CONFORMS TO ASME Y14.5M DIMENSIONS IN [ ] IN MM DIMENSIONS IN INCHES This document contains confidential and proprietary information of Dual Lite. Receipt or possession of this document does not convey any rights to reproduce or disclose its contents, or to make, use , or sell anything it may disclose. Reproduction, disclosure, or use of the document or its contents, without the specific written authorization of Dual Lite, may violate the intellectual property rights of Dual Lite. MATERIAL: FINISH: PART NO. SCALE SIZE DRAWING NO. REV. SHT 1 1 SHTS --- 93055897 93055897 1 ILL-WIRE ROUTING DYN ALB 06/12/14 ALB 6/12/14 ALB 6/12/14 1:1 ALB EC-121017003 6/12/14 1 ALB --- THIS ILLISTRATION IS USED ON INSTRUCTION SHEET 93048898 4 3 D C B A 4 3 2 1 D C B A 1 2 REV DATE RECORD DESN CHCK C CRITICAL DIMENSIONS UNSPECIFED TOLERANCES: INCHES X.X=u0.02 X.XX=u0.01 X.XXX=u0.005 FRACTIONS=u1/32 ANGULAR TOLERANCE=u.5v CATALOG NO. ENGINEERING: CHECKED BY: THIRD ANGLE PROJECTION DRAWN BY: DO NOT SCALE PRINT CONFORMS TO ASME Y14.5M DIMENSIONS IN [ ] IN MM DIMENSIONS IN INCHES This document contains confidential and proprietary information of Dual Lite. Receipt or possession of this document does not convey any rights to reproduce or disclose its contents, or to make, use , or sell anything it may disclose. Reproduction, disclosure, or use of the document or its contents, without the specific written authorization of Dual Lite, may violate the intellectual property rights of Dual Lite. MATERIAL: FINISH: PART NO. SCALE SIZE DRAWING NO. REV. SHT 1 1 SHTS --- 3061887 93061887 1 ILL-POLE MTG DYN ALB 03/02/15 ALB 6/12/14 --- ALB 6/12/14 1:1 ALB EC-121017003 10/7/14 1 ALB --- THIS ILLISTRATION IS USED ON INSTRUCTION SHEET 93048898 BANDING STRAP SLOT 8X PLCS 1 X 1/4 INCH HARDWARE HOLE 8X PLCS 5/16 DIA. TYPICAL BANDING STRAPS, NOT PROVIDED 7 8 5 6 9 10 1 3 1 2 93055896 3 4 D C B A 3 4 1 2 D C B A 1 2 REV DATE RECORD DESN CHCK C CRITICAL DIMENSIONS UNSPECIFED TOLERANCES: INCHES X.X=u0.02 X.XX=u0.01 X.XXX=u0.005 FRACTIONS=u1/32 ANGULAR TOLERANCE=u.5v CATALOG NO. ENGINEERING: CHECKED BY: THIRD ANGLE PROJECTION DRAWN BY: DO NOT SCALE PRINT CONFORMS TO ASME Y14.5M DIMENSIONS IN [ ] IN MM DIMENSIONS IN INCHES This document contains confidential and proprietary information of Dual Lite. Receipt or possession of this document does not convey any rights to reproduce or disclose its contents, or to make, use , or sell anything it may disclose. Reproduction, disclosure, or use of the document or its contents, without the specific written authorization of Dual Lite, may violate the intellectual property rights of Dual Lite. MATERIAL: FINISH: PART NO. SCALE SIZE DRAWING NO. REV. SHT 1 1 SHTS --- 93055896 93055896 1 ILL-WALL MTG BRKT ALB 06/12/14 ALB 6/12/14 --- ALB 6/12/14 1:2 ALB EC-121017003 6/12/14 B L A 1 --- THIS ILLISTRATION IS USED ON INSTRUCTION SHEET 93048898 Drill "W" (.397 dia) UNIT CAN BE THREADED ROD MOUNTED 3/8 THREADED ROD IS RECOMMENDED 1 5 2 3 6 4 7 MTG PLATE MTG HOLES 8X PLCS 5/16 DIA. 5 4 TEST BUTTON