Dynabrade Dynabelter 11486 Manuals

PD13.31 October, 2013 Supersedes PD01.05 Model 11486 – Heavy Duty Always operate, inspect and maintain this tool in accordance with the Safety Code for portable air tools (ANSI B186.1) and any other applicable safety codes and regulations. Please refer to Dynabrade’s Warning/Safety Operating Instructions for more complete safety information. Note: To order replacement parts specify the model and serial number of your machine. *See page 2 for 07100 Motor Assembly and Standard Contact Arm Assembly. See page 3 for Important Operating/Maintenance and Safety Instructions before operating this tool. 95048 Wrench Fits 95392 Screw for adjusting motor position. Index Key No. Part # Description 1 07100 Air Motor 2 11518 Drive Wheel 3 95392 Set Screw 4 11801 Motor Lock 5 95240 Roll Pin 6 11551 Belt Tension Lever 7 95226 O-Ring (4) 8 11519 Flange Bearing (4) 9 95419 Knob (Incl. 95417 Washer) 10 11516 Housing 11 95207 Screw (2) 12 95454 Pin 13 11547 Shaft 14 95216 Pin 15 11545 Tension Wiper 16 95239 Screw 17 11531 Idler Wheel 18 11016 Bearing (2) 19 11017 Spacer 20 11577 Button Latch Assy. 21 11575 Tension Lever Screw 22 11517 Idler Arm 23 11539 Tension Spring 24 95146 Washer 25 95235 Screw 26 11592 Cover Guard A T O Adhesive: A1 = Loctite #609 A2 = Loctite #271 A3 = Loctite #243 A6 = Loctite #380 A8 = Loctite #567 Torque: N•m x 8.85 = In. - lbs. Oil: O1 = Air Lube G Grease: G2 = Loctite #771 KEY 1 2 4 5 6 7 8 9 10 26 12 8 7 13 14 17 15 18 19 7 8 22 23 24 O1 G2 G2 G2 A3 A3 A3 A3 A3 3 11 16 20 21 25 Dynabelter ®Accu-Grinder For 1" Wide Abrasive Belts For Serial No. P-AG1AW1085 and Higher Air Motor 07100 (Heavy-Duty) Powers Model 11486 Dynabelter ® Accu-Grinder (Includes 11518 Drive Wheel) 2 1 11518 Drive Wheel 2 02553 Spindle Adapter 3 95584 O-Ring 4 01674 Silencer 5 07153 Air Control Ring 6 01036 Bearing 7 01277 Shim Pack (3/Pkg.) 8 07119 Bearing Plate 9 07103 Rotor 10 07107 Blade (5/Pkg.) 11 07114 Bearing Plate 12 01007 Bearing 13 01673 Guide Pin 14 07118 Cylinder 15 01775 Guide Pin 16 07130 Housing 17 07136 Grip 18 02658 Packing 19 02631 Nut 20 02626 Adj. Housing 21 01746 O-Ring 22 07141 Valve Body Assembly (Incl. 07142 Bushing) 23 01089 Safety Lock Lever 24 07142 Bushing 25 07168 Valve Stem Assembly 26 07145 Spring 27 07146 Packing 28 07147 Plug 29 01017 Pin 30 01660 Inlet Bushing 31 07129 Gasket 32 07122 Cap 33 01791 Washer (4) 34 01790 Screw (4) Index Key 1 3 4 5 6 15 17 18 21 25 22 26 27 29 24 23 16 33 32 31 14 13 12 11 10 9 7 8 23 N•m T 17 N•m T 45 N•m T 50 N•m T 45 N•m T 8 N•m T G2 O1 O1 A2 A6 A8 A2 A8 2 30 28 19 20 34 A T O Adhesive: A2 = Loctite #271 A6 = Loctite #380 A8 = Loctite #567 Torque: N•m x 8.85 = In. - lbs. Oil: O1 = Air Lube G Grease: G2 = Loctite #771 KEY 95167 Washer (2) 95150 Screw (3) 11548 Handle Assy. Complete 11544 Pressure Bar 95158 Bolt (2) Mounts to top of machine housing. 11705 Pressure Bar Assembly Back Support Wheels Important Operating, Maintenance and Safety Instructions Carefully read all instructions before operating or servicing any Dynabrade ® Abrasive Power Tool. Warning: Hand, wrist and arm injury may result from repetitive work motion and overexposure to vibration. Operating Instructions: Warning: Eye, face, respiratory, sound and body protection must be worn while operating power tools. Failure to do so may result in serious injury or death. Follow safety procedures posted in workplace. 1. With power source disconnected from tool, securely position abrasive belt on tool (see abrasive belt/contact arm change instructions). 2. Connect power source to tool. Be careful not to depress throttle lever in the process. 3. Check tool speed with tachometer. If tool is operating at a higher speed than the RPM marked on the tool or operating improperly, the tool should be serviced to correct the cause before use. 4. Always work off the return side of the abrasive belt. This will ensure superior tracking and less down time of machine. Abrasive Belt/Contact Arm Change Instructions: To Change Belt: To Change Contact Arm Assembly: 1. Disconnect power source. 1. Disconnect power source. 2. Remove 11592 Cover Guard. 2. Remove 11592 Cover Guard. 3. Release 11551 Belt Tension Lever. 3. Remove abrasive belt (see instructions). 4. Pull belt backwards and to the left until belt 4. Remove 95419 Rough Adjustment Knob. 5. Remove Contact Arm and replace with desired contact arm. 5. Reverse process for applying new belt. 6. Replace 95419 Knob. Do not tighten knob at this point. 6. Connect power source. 7. Replace abrasive belt. 7. Depress throttle lever to start motor 8. With abrasive belt in proper position, push contact arm assembly forward until the and belt rotation. contact wheel is tight against abrasive belt. 8. Adjust belt tracking by turning 95232 9. Tighten 95419 Knob. 10. Replace 11592 Cover Guard. 11. Reset 11551 Belt Tension Lever. 12. Connect power source and depress throttle lever to start motor and abrasive belt rotation. 13. Adjust belt tracking by turning 95232 Belt Tracking Knob on contact arm assembly to the left or right accordingly. Maintenance Instructions: Products offered by Dynabrade should not be converted or otherwise altered from original design without expressed written consent from Dynabrade, Inc. All Dynabrade rotary vane air tools must be used with a filter-regulator-lubricator to maintain all warranties. 1. Check tool speed regularly with a tachometer. If tool is operating at a higher speed than the RPM marked on the tool, the tool should be serviced to correct the cause before use. 2. Some silencers on air tools may clog with use. Clean and replace as required. 3. All Dynabrade rotary vane air motors should be lubricated with two drops of Dynabrade Air Lube (P/N 95842: 1pt. 473ml.) every four hours of use. 4. It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator to minimize the possibility of misuse due to unclean air, wet air or insufficient lubrication. Dynabrade recommends the following: 10681 Air Line Filter- Regulator-Lubricator — Provides accurate air pressure regulation, two-stage filtration of water contaminant's and micro-mist lubrication of pneumatic components. Operates 55 SCFM @ 100 PSIG has 1/2" NPT female ports. 3 • Important: User of tool is responsible for following accepted safety codes such as those published by the American National Standards Institute (ANSI). • Warning: Eye, face, respiratory, sound and body protection must be worn when operating power tools. Failure to do so may result in serious injury or death. • Products offered by Dynabrade should not be converted or otherwise altered from original design without the expressed written consent of Dynabrade,Inc. • Tool RPM rating must never exceed abrasive/accessory RPM rating, regardless of tools capacity. • Operate machine for one minute before application to workpiece to determine if machine is working properly and safely before work begins. • Always use proper guards. Make sure guards are in proper position, secure and in good repair. • Always disconnect power supply before changing abrasive or making machine adjustments. • Inspect abrasives for damage or defects prior to installation on tools. Make sure belts are mounted properly; check for proper tension and belt tracking. • Please refer to Dynabrade’s Warning/Safety Operating Instructions Tag for more complete safety information. Safety Instructions: Products offered by Dynabrade should not be converted or otherwise altered from original design without expressed written consent from Dynabrade, Inc. is released from drive wheel. Belt Tracking Knob on contact arm assembly to the left or right accordingly.