Eaton CROUSE-HINDS Industrial High Bay Manuals

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Installation & maintenance information [PDF] (16 pages)

  • Brand: Eaton
  • Model: CROUSE-HINDS Industrial High Bay
  • Format: PDF
  • Key Aspects: Performance Optimization Tips, Pre-Installation Safety Requirements, Safety Recommendations and Warnings
  • Updated: 09.06.2026
  • Source File: 1485391.pdf
  • Pages: 16
  • Description: Technical instruction manual for the Eaton CROUSE-HINDS Industrial High Bay.

Document Preview & Text Transcription

INSTALLATION – PENDANT MOUNT 1. Install the pendant mount bracket with the hardware provided, four (4) ¼-20 screws and four (4) ¼-20 nuts (see Figure 1). Center the pendant mount bracket on the luminaire (see Figure 1). Measure from each end of the luminaire to the edge of the pendant mount on each side. The distance from side to side should be equal or within 1/16” to each other. Tighten the ¼-20 screws to 65 in.-lbs. and tighten the 10-24 screws to 21 in.-lbs. DO NOT REMOVE MOUNTING TAB RETENTION SCREWS. If mounting tab retention screws are removed, make sure to re-install and tighten to 65 in.-lbs. torque. 2. Thread the locknut onto the ¾” NPT conduit threads as far up the threads as possible. 3. Place the luminaire onto the conduit at the hole located in the center of the pendant mount bracket. Install the throat bushing onto the conduit and rotate the luminaire to the correct position. Tighten the throat bushing first (42 ft.- lbs.) and then the lock nut (hand tight plus a quarter turn). After tightening both wrench tight, tighten the set screw to 9 in.-lbs. 4. Remove all four (4) screws from the end cap of the luminaire closest to the wiring entry gland. Install the SOOW cable from the conduit into the cord grip and connect the input wires to the driver input wires of the luminaire according to the wiring diagram (see Figure 5). For dimmer applications, remove plug from driver housing cover and use a separate cord grip wire according to the wiring diagram (see Figure 5). Tighten cord grip(s) wrench tight to secure wires into place. Install the driver housing end cap and tighten the four (4) screws until bottomed. Figure 1 – Pendant Mount Connection t Secondary retention may be considered for pendant mount applications for added security and is recommended in applications where high vibrations are present. Four (4) additional holes are included on the pendant mount bracket that may be used for secondary retention and either the aircraft cable (in dry locations) and jack chain mounts are suitable for this purpose. AIRCRAFT CABLE 1. Mounting tabs are located 1” from each end of the luminaire from the factory. If mounting tabs need to be relocated or become loose, tighten the 10-24 screws to 21 in.-lbs. (see Figure 2) before hanging the luminaire. Mounting tab retention bolts should be tightened to 65 in.-lbs. in all four corners of the luminaire. Mounting tabs should be placed equal distance from the ends of the luminaire to ensure the luminaire hangs level. 2. Install two (2) aircraft cable assemblies to the luminaire with one aircraft cable assembly at each end of the luminaire as shown in Figure 2. Do not exceed an angle greater than 30° between the cables and the gravity line. Adjust the length of the aircraft cable assembly to ensure the luminaire hangs level. Mount the luminaire a minimum of 36 inches away from the ceiling. Refer to B-Line FIS-164 Instruction Sheet for further details and information. 3. Use the factory installed wire (SOOW cable) for electrical connection to the appropriate junction connection. See WIRING section for more information. WARNING To avoid the risk of fire, or electric shock, this product should be installed, inspected and maintained by a qualified electrician only, in accordance with all applicable electrical codes. *Verify power wire (SOOW cable) is in accordance with all applicable electrical codes. Industrial High Bay LED Luminaires Installation & Maintenance Information SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE t6-      tD6- t*19 t4VJUBCMFGPSPQFSBUJPOJOBNCJFOU¡$UP¡$ t4VJUBCMFGPSEBNQMPDBUJPOT t$& XIFOPSEFSFEXJUI$&TVGGJY *CE suffix does not include SO cable. CONFIGURATIONS t MVNFOT t MVNFOT t MVNFOT t MVNFOT t MVNFOT t MVNFOT VOLTAGE OPTIONS t6/77"$ 7%$ t6/7%7"$ 7%$ EJNNJOH t6/77"$ t6/7%7"$ EJNNJOH APPLICATION IF 1726 *'t $PQZSJHIUª &BUPOT$SPVTF)JOET%JWJTJPO  1BHF WARNING To avoid electric shock: Be certain electrical power is OFF before and during installation and maintenance. Luminaire must be supplied by a wiring system with an equipment grounding conductor. To avoid burning hands: Make sure lens and housing are cool when performing maintenance. WARNING To avoid product degradation: Do not operate in ambient temperatures above those indicated on the luminaire nameplate. Use proper supply wiring as specified on the luminaire nameplate. Avoid use in environments containing sulfur, chlorine or other halides, methyl acetate or ethyl acetate, cyanoacrylates, glycol ethers, formaldehyde or butadiene. Mount luminaire no less than 36 inches from ceiling. Make sure the supply voltage is within the voltage range stated on the nameplate. 6TFPOMZSFQMBDFNFOUQBSUTGSPN$SPVTF)JOET Aircraft cable mounting is recommended for dry locations only. 6TFPOMZ$SPVTF)JOETPSFRVJWBMFOUQBSUTGPSNPVOUJOHMVNJOBJSF WARNING AIRCRAFT CABLE MOUNTING IS INTENDED FOR DRY LOCATIONS ONLY. 1/4-20 SCREWS 1/4-20 NUTS EQUAL DIST. EQUAL DIST. LOCK NUT PENDANT MOUNT BRACKET POWER WIRE (SOOW CABLE) WIRE ACCESS LOCATION (END CAP) CONDUIT 10-24 SCREWS MOUNTING TABS DIMMER WIRE ENTRY LOCATION MOUNTING TAB RETENTION SCREWS END CAP SCREWS SECONDARY RETENTION HOLES Lock Screw Lock Nut Throat Bushing JACK CHAIN 1. Mounting tabs are located 1” from each end of the luminaire from the factory (see Figure 3). If mounting tabs need to be relocated or become loose, tighten the 10-24 screws to 21 in.-lbs. before hanging the luminaire. Mounting tab retention bolts should be tightened to 65 in.-lbs. in all four corners of the luminaire. Mounting tabs should be placed equal distance from the ends of the luminaire to ensure the luminaire hangs level. 2. Chains should be cut to equal lengths to assure the luminaire hangs level. Install four (4) hooks and four (4) chains to the luminaire. One hook and one chain per mounting bracket found at each corner of the luminaire. Mount the luminaire a minimum of 36 inches away from the ceiling. 3. Use the factory installed wire (SOOW cable) for electrical connection to the appropriate junction connection. Figure 3 – Jack Chain Mounting AISLE OPTIC Mount the luminaire as shown in Figure 4 for Type I aisle optic. Figure 4 – Aisle Optic Version WIRING 1. With power shut off, remove all four (4) screws from the end cap of the luminaire driver housing closest to the cord grip(s) and remove end cap. If needed, the driver housing cover can be removed to gain better access into the driver housing. 2. An additional hole is available in the driver housing cover for external dimming control. Remove the plug from the cover and install the appropriate cord grip along with the cable. 3. Perform required wiring to input power and dimming connections. 4. Re-install the driver housing end cap and tighten screws until bottomed. If driver housing cover is removed, re-install both end caps and tighten screws until bottomed. NOTE: Additional components exist with CE option. Contact Customer Service for wiring diagrams. Figure 5 – Wiring Diagrams (8L) Figure 5 – Wiring Diagrams (16L) Figure 5 – Wiring Diagrams (24L) Figure 5 – Wiring Diagrams (32L) 1.0 MOUNTING TAB SCREWS (10-24 SCREWS) JACK CHAIN JACK CHAIN HOOKS SOOW CABLE MOUNTING TAB RENTENTION SCREWS MOUNTING TAB AISLE DIRECTION FOR TYPE 1 AISLE OPTIC INPUT POWER CONNECTIONS Vaux - (EUC-075S070DT - YELLOW) (ESC-075S070DT - BLACK/WHITE) DC OUT + (RED) DC OUT-(EUC-075S070DT-BLACK) (ESC-075S070DT - BLUE) DIM- (EUC-075S070DT - GREEN) (ESC-075S070DT - GREY) DIM+ (PURPLE) DC OUT - (BLACK) DC OUT + (RED) LINE (BLACK) NEUTRAL (WHITE) GROUND (GREEN) LINE (BLACK) NEUTRAL (WHITE) GROUND (GREEN) SAFETY GROUND GROUND (GREEN) DC IN + DC IN - INPUT DIMMING CONNECTIONS INPUT DIMMING CONNECTIONS INPUT POWER CONNECTIONS LINE (BLACK) NEUTRAL (WHITE) GROUND (GREEN) SAFETY GROUND GROUND (GREEN) DC IN - DC IN + DC OUT - (BLACK) DC OUT + (RED) DC IN - DC IN + DC OUT - (BLACK) DC OUT + (RED) DIM- (GREY) DIM+ (PURPLE) DC OUT - (BLUE) DC OUT + (RED) GROUND (GREEN) NEUTRAL (WHITE) LINE (BLACK) Vaux - (BLACK/WHITE) NEUTRAL (WHITE) LINE (BLACK) INPUT POWER CONNECTIONS LINE (BLACK) LINE (BLACK) NEUTRAL (WHITE) NEUTRAL (WHITE) GROUND (GREEN) SAFETY GROUND GROUND (GREEN) DC IN - DC IN + DC OUT - (BLACK) DC OUT + (RED) DC IN - DC IN + DC OUT + (RED) DC OUT - (BLACK) DC OUT + (RED) DC OUT - (BLUE) DIM- (GREY) DIM+ (PURPLE) Vaux - (BLACK/WHITE) DC OUT + (RED) DC IN + DC IN - DC OUT - (BLACK) DIM- (GREY)** DIM+ (PURPLE) GROUND (GREEN) NEUTRAL (WHITE) LINE (BLACK) DIM- (GREY) DIM+ (PURPLE) DC OUT - (BLUE) DC OUT + (RED) Vaux - (BLACK/WHITE) DC OUT + (RED) DC OUT - (BLACK) DC IN + DC IN - GROUND (GREEN) GROUND (GRN) INPUT DIMMING CONNECTIONS *'t $PQZSJHIUª &BUPOT$SPVTF)JOET%JWJTJPO  1BHF GROUND (GREEN) LINE (BLACK) INPUT POWER CONNECTIONS LINE (BLACK) NEUTRAL (WHITE) GROUND (GREEN) SAFETY GROUND GROUND (GREEN) DC IN - DC IN + DC OUT + (RED)* DC OUT - (BLACK)* DC IN - DC IN + DC OUT + (RED)* DC OUT - (BLUE) DC OUT + (RED) DIM- (GREY) DIM+ (PURPLE) Vaux - (BLACK/WHITE) GROUND (GREEN) NEUTRAL (WHITE) LINE (BLACK) DC OUT - (EUC-075S070DT - BLACK) (ESC-075S070DT - BLUE) DC OUT + (RED) DIM- (EUC-075S070DT - GREEN) (ESC-075S070DT - GREY) DIM+ (PURPLE) Vaux - (EUC-075S070DT - YELLOW) (ESC-075S070DT - BLACK/WHITE) DC OUT - (BLACK)* DC IN + DC IN - DC OUT + (RED)* DC OUT - (BLACK)* DIM- (GREY)** DIM+ (PURPLE)** NEUTRAL (WHITE) INPUT DIMMING CONNECTIONS 30 ° MAX 1.0 MOUNTING TAB RENTENTION SCREW MOUNTING TAB SCREWS 10-24 SCREW MOUNTING TAB SOOW CABLE AIRCRAFT CABLE ASSY WITH HOOKS Figure 2 – Aircraft Cable Mounting INPUT POWER CONNECTIONS NEUTRAL (WHITE) NEUTRAL (WHITE) NEUTRAL (WHITE) DC IN - DC IN + DC OUT - (BLUE) DC OUT + (RED) DIM+ (PURPLE) DC OUT + (RED) DIM+ (PURPLE) DIM- (GREY) Vaux - (BLACK/WHITE) NEUTRAL (WHITE) DIM- (GREY) DIM+ (PURPLE) DC OUT - (BLUE) DC OUT - (BLUE) DC OUT + (RED) DC OUT + (RED) DC IN - DC IN - DC IN - DC IN - DC IN - DC IN + DC IN + DC IN + DC IN + DC IN + DC IN + DC IN - DC IN - DC IN + Vaux - (BLACK/WHITE) DIM+ (PURPLE) DIM- (GREY) DIM- (GREY) Vaux - (BLACK/WHITE) DC OUT - (BLUE) Vaux - (BLACK/WHITE) LINE (BLACK) NEUTRAL (WHITE) GROUND (GREEN) GROUND (GREEN) GROUND (GREEN) INPUT DIMMING CONNECTIONS LINE (BLACK) LINE (BLACK) LINE (BLACK) DC OUT + (RED) DC OUT - (BLACK) DC OUT + (RED) DC OUT - (BLACK) LINE (BLACK) DC OUT + (RED) DC OUT - (BLACK) DC OUT - (BLACK) LINE (BLACK) GROUND (GREEN) DC OUT + (RED) DC OUT + (RED) DC OUT - (BLACK) DC OUT + (RED) DC OUT - (BLACK) DC OUT + (RED) DC OUT - (BLACK) DC OUT + (RED) DC OUT - (BLACK) LINE (BLACK) NEUTRAL (WHITE) NEUTRAL (WHITE) DIM+ (PURPLE) DIM- (GREY) SAFETY GROUND DIM+ (PURPLE)** DIM- (GREY)** GROUND (GREEN) GROUND (GREEN) GROUND (GREEN) GROUND (GREEN) *'t $PQZSJHIUª &BUPOT$SPVTF)JOET%JWJTJPO  1BHF Figure 5 – Wiring Diagrams (48L) Figure 5 – Wiring Diagrams (64L) DRIVER REPLACEMENT 1. Disconnect supply power and ensure luminaire is cool. 2. For pendant mounted luminaires, remove the luminaire from the bracket for easier servicing. All other mounting options can be serviced without removing luminaire from mounting. 3. 3FNPWFUIFESJWFSIPVTJOHDPWFSUPBDDFTTXJSFTCZSFNPWJOHBMMFJHIU  screws from both end caps of the luminaire driver housing. 4. Slide the driver housing cover toward the LED heat sinks and tilt the cover up to gain access to the driver input wires (see Figure 6). 5. Disconnect driver wires and remove driver from fixture. 6. Place new driver(s) in proper location within driver housing and install the four  TDSFXTQFSESJWFSBOEUJHIUFOUPJOMCT  Reconnect driver wiring according to the wiring diagram.  Re-install cover onto driver housing with proper alignment. 9. 3FJOTUBMMFOEDBQT5JHIUFOBMMFJHIU  TDSFXTVOUJMCPUUPNFE 10. For pendant mounting, install the luminaire referring to the installation instructions in this document. Figure 6 – Driver Housing Cover Removal WEIGHTS: DIMENSIONS 8L Configuration 16L Configuration 24L Configuration CONFIGURATION 8L 16L 24L 32L 48L 64L '*9563&8&*()5 -#4 11   36 54  PENDANT MOUNT (LBS.) 3.4 11.2 AIRCRAFT CABLE (LBS.) 0.5 +"$,$)"*/ -#4 2.2 DC IN + DC IN - DC OUT - (BLACK) DC OUT + (RED) DC OUT - (BLACK) DC IN - DC IN - DC IN - DC IN - DC IN - DC OUT + (RED) DC OUT + (RED)* DC OUT + (RED) DC OUT + (RED) DC OUT + (RED) DC OUT - (BLACK) DC OUT - (BLACK) DC OUT - (BLACK) DC OUT - (BLACK) DC IN + DC IN + DC IN + DC IN + DC IN + SAFETY GROUND LINE (BLACK) NEUTRAL (WHITE) GROUND (GREEN) INPUT POWER CONNECTIONS LINE (BLACK) LINE (BLACK) NEUTRAL (WHITE) NEUTRAL (WHITE)** GROUND (GREEN) GROUND (GREEN) GROUND (GREEN) DC OUT + (RED) DC OUT - (BLUE) DIM+ (PURPLE) DIM- (GREY) Vaux - (BLACK/WHITE) DC OUT + (RED) DIM- (GREY) DIM+ (PURPLE) DC OUT - (BLUE) GROUND (GREEN) LINE (BLACK) NEUTRAL (WHITE) DIM- (GREY) DM+ (PURPLE) Vaux - (BLACK/WHITE) DC OUT - (BLUE) DIM+ (PURPLE) DIM- (GREY) DC OUT + (RED) Vaux - (BLACK/WHITE) INPUT DIMMING CONNECTIONS GROUND (GREEN) End Cap End Cap Move Direction End Cap Move Direction End Cap Driver Cover Driver Cover 2nd Move Direction Driver Cover 1st Move Direction