Endress+Hauser Smartec S CLD132 Manuals

BA207C/07/en/09.04 51501595 Software version 1.00 or later Operating Instructions Smartec S CLD132 Conductivity Measuring System Endress+Hauser Brief overview This overview explains how to use these Operating Instructions to commission your measuring system quickly and safely. Safety instructions → Page 5 ff. → Page 6 ff. General safety instructions Explanation of the warning symbols You can find special instructions at the appropriate position in the chapter in question. The significance is indicated with the icons Warning #, Caution " and Note !. ▼ Installation → Page 10 ff. → Page 15 ff. Here, you can find information on installation conditions and the dimensions of the measuring system. These pages explain how to install the measuring system ▼ Wiring → Page 18 ff. Here, you can find out how to connect your measuring system. You also find information on how to connect the CLS52 sensor if you are using a separate version. ▼ Operation → Page 23 → Page 26 → Page 33 ff. → Page 51 ff. The display and operating elements are described here. The operating concept is described here. The system configuration is explained here. You can find information on how to calibrate the sensor here. ▼ Maintenance → Page 54 ff. → Page 59 ff. → Page 61 ff. → Page 67 ff. Here, you can find information on the maintenance of the measuring point. Accessories which can be supplied for the measuring system are listed on the pages indicated. Use the trouble-shooting information given here if your system should not work properly. Spare parts that can be delivered and a system overview are listed on these pages. ▼ Technical data → Page 73 → Page 73 ff. Dimensions Process conditions, weight, material ▼ Index → Page 80 ff. The index helps you to find information and important terms easily and quickly. Smartec S CLD132 Endress+Hauser 3 Table of contents 1 Safety instructions . . . . . . . . . . . . . . . . 5 1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.2 Installation, commissioning and operation . . . . . . . . 5 1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.5 Notes on safety conventions and symbols . . . . . . . . . 6 2 Identification . . . . . . . . . . . . . . . . . . . . 7 2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.1.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.1.2 Product structure Smartec S CLD132 . . . . . 7 2.1.3 Basic version and function extensions . . . . . 8 2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 8 3 Installation . . . . . . . . . . . . . . . . . . . . . . 9 3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . . 9 3.1.1 Measuring system . . . . . . . . . . . . . . . . . . . . 9 3.2 Incoming acceptance, transport, storage . . . . . . . . . 10 3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 10 3.3.1 Notes on installation . . . . . . . . . . . . . . . . . 10 3.3.2 CLD132 separate version . . . . . . . . . . . . . . 11 3.3.3 CLD 132 compact version . . . . . . . . . . . . . 13 3.4 Installation instructions . . . . . . . . . . . . . . . . . . . . . 15 3.4.1 Mounting CLD132 separate version . . . . . . 15 3.4.2 Mounting CLD132 compact version or CLS52 sensor for separate version . . . . . . . 16 3.5 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 17 4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 18 4.1 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . 18 4.1.1 Electrical connection of transmitter . . . . . . 18 4.2 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 22 5 Operation . . . . . . . . . . . . . . . . . . . . . . 23 5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 23 5.2 Display and operating elements . . . . . . . . . . . . . . . 23 5.2.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 5.2.2 Operating elements . . . . . . . . . . . . . . . . . . 24 5.2.3 Key assignment . . . . . . . . . . . . . . . . . . . . . 24 5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 5.3.1 Operating concept . . . . . . . . . . . . . . . . . . . 26 6 Commissioning. . . . . . . . . . . . . . . . . . 28 6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 6.2 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 6.3 Quick setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 6.4 Instrument configuration . . . . . . . . . . . . . . . . . . . . 33 6.4.1 Setup 1 (conductivity, concentration) . . . . . 33 6.4.2 Setup 2 (temperature) . . . . . . . . . . . . . . . . 34 6.4.3 Current outputs . . . . . . . . . . . . . . . . . . . . . 36 6.4.4 Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 6.4.5 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 6.4.6 Relay configuration . . . . . . . . . . . . . . . . . . 39 6.4.7 Temperature compensation with table . . . . 41 6.4.8 Concentration measurement . . . . . . . . . . . 42 6.4.9 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 6.4.10 E+H Service . . . . . . . . . . . . . . . . . . . . . . . 46 6.4.11 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . 47 6.4.12 Determining the temperature coefficient . . 48 6.4.13 Remote parameter set switching (measuring range switching, MRS) . . . . . . . 48 6.4.14 Calibration . . . . . . . . . . . . . . . . . . . . . . . . 51 6.5 Communication interfaces . . . . . . . . . . . . . . . . . . . 53 7 Maintenance . . . . . . . . . . . . . . . . . . . . 54 7.1 Maintenance of Smartec S CLD132 . . . . . . . . . . . . 54 7.1.1 Dismantling Smartec S CLD132 . . . . . . . . . 54 7.1.2 Special case: replacement of central module . . . . . . . . . . . . . . . . . . . . . 55 7.2 Maintenance of measuring system . . . . . . . . . . . . . 56 7.2.1 Cleaning conductivity sensors . . . . . . . . . . 56 7.2.2 Checking inductive conductivity sensors . . 56 7.2.3 Instrument check by medium simulation . . 57 7.2.4 Checking line extension and junction box . . . . . . . . . . . . . . . . . . . . . . . 58 7.3 Service equpipment "Optoscope" . . . . . . . . . . . . . . 58 8 Accessories . . . . . . . . . . . . . . . . . . . . . 59 8.1 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 8.2 Extension cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 8.3 Junction box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 8.4 Post mounting kit . . . . . . . . . . . . . . . . . . . . . . . . . 60 8.5 Software upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . 60 8.6 Calibration solutions . . . . . . . . . . . . . . . . . . . . . . . 60 8.7 Optoscope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 9 Troubleshooting . . . . . . . . . . . . . . . . . 61 9.1 Troubleshooting instructions . . . . . . . . . . . . . . . . . 61 9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 61 9.3 Process-specific errors . . . . . . . . . . . . . . . . . . . . . . 62 9.4 Instrument-specific errors . . . . . . . . . . . . . . . . . . . 65 9.5 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 9.5.1 Exploded view . . . . . . . . . . . . . . . . . . . . . . 68 9.5.2 Spare part kits . . . . . . . . . . . . . . . . . . . . . . 69 9.6 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 9.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Smartec S CLD132 4 Endress+Hauser 10 Technical Data. . . . . . . . . . . . . . . . . . . 71 10.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 10.2 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 10.3 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 10.4 Performance characteristics . . . . . . . . . . . . . . . . . . 72 10.5 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 10.6 Mechanical construction . . . . . . . . . . . . . . . . . . . . 73 10.7 Measurement data of CLS52 sensor . . . . . . . . . . . . 73 10.8 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 10.9 Chemical durability of CLS52 sensor . . . . . . . . . . . 75 10.10 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 11 Appendix. . . . . . . . . . . . . . . . . . . . . . . 76 Index. . . . . . . . . . . . . . . . . . . . . . . . . . 80

Products Solutions Services BA00213C/07/EN/14.13 71228814 Operating Instructions PROFIBUS-PA/-DP Field Communication for Smartec S CLD132/134 8 Endress+Hauser About this document Safety messages The structure, signal words and safety colors of the signs comply with the specifications of ANSI Z535.6 ("Product safety information in product manuals, instructions and other collateral materials"). Symbols Safety message structure Meaning DANGER ! Cause (/consequences) Consequences if safety message is not heeded ‣ Corrective action This symbol alerts you to a dangerous situation. Failure to avoid the situation will result in a fatal or serious injury. WARNING ! Cause (/consequences) Consequences if safety message is not heeded ‣ Corrective action This symbol alerts you to a dangerous situation. Failure to avoid the situation can result in a fatal or serious injury. CAUTION ! Cause (/consequences) Consequences if safety message is not heeded ‣ Corrective action This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury. NOTICE Cause/situation Consequences if safety message is not heeded ‣ Action/note This symbol alerts you to situations that can result in damage to property and equipment. Additional information, tips Permitted or recommended Forbidden or not recommended Smartec S CLD132/134 PROFIBUS-PA/-DP Endress+Hauser 3 Table of contents 1 Basic safety instructions . . . . . . . . . . . . . 4 1.1 Requirements for the personnel . . . . . . . . . . . . . . . 4 1.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.3 Workplace safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.5 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . 6 2.1 System equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.2 Post-installation check . . . . . . . . . . . . . . . . . . . . . . . 7 3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.1 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . 8 3.2 Post-connection check . . . . . . . . . . . . . . . . . . . . . 10 4 Operability. . . . . . . . . . . . . . . . . . . . . . . .11 4.1 Display and operating elements . . . . . . . . . . . . . 11 4.2 Operation via FieldCare . . . . . . . . . . . . . . . . . . . . 11 5 System integration. . . . . . . . . . . . . . . . .12 5.1 Block model of PROFIBUS PA/DP . . . . . . . . . . . . 12 5.2 Cyclical data exchange (Data_Exchange) . . . . . 18 5.3 Acyclical data exchange . . . . . . . . . . . . . . . . . . . . 22 6 Commissioning. . . . . . . . . . . . . . . . . . . .30 6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 6.2 Setting of device address . . . . . . . . . . . . . . . . . . . 30 6.3 Device data and type files . . . . . . . . . . . . . . . . . . . 32 7 Diagnostics and troubleshooting. . . . .35 8 Accessories . . . . . . . . . . . . . . . . . . . . . . .37 9 Technical data . . . . . . . . . . . . . . . . . . . .39 9.1 Output PROFIBUS-PA . . . . . . . . . . . . . . . . . . . . . . 39 9.2 Output PROFIBUS-DP . . . . . . . . . . . . . . . . . . . . . . 39 9.3 Display and user interface . . . . . . . . . . . . . . . . . . 40 9.4 Standards and guidelines . . . . . . . . . . . . . . . . . . . 40 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . .42