fergo Switchmaster M2 Manuals

Design and materials can be changed without notice. Errors and omissions excepted DOCUMENTATION - SWITCHMASTER - 1 - Content Legend 1 Safety instructions 2 Mounting of the SWITCHmaster ® Adjusting of the cams 5 Technical data 6 Illustrations 7 1. Legend 2 Grüne Markierung Green marks 3 Rotring Red ring 4 Einstellwerkzeug Adjusting tool 5 Universal-Schaltnocken Universal cams 6 Grünring Green ring 7 Nockenwelle Stem 8 Mikroschalter Micro switch 9 Klemmleisten Terminal strip 10 Induktiv-Schalter Inductive switch 11 Montageplatte Mounting plate 12 Gehäuse Casing 13 Clips Clips 14 Füße Feet 1 Klarsichtdeckel mit Bajonett-Verschluß Transparent cap with bayonet catch 1 2 3 4 5 5 6 7 8 9 9 10 11 12 13 13 14 14 Blindeisenweg 31 D-41468 Neuss Tel.: +49(0) 2131 - 15 39 28-0 Fax: +49(0) 2131 - 15 39 28-99 Web: www.fergo.biz E-Mail: [email protected] copyright © by FERGO® Armaturen GmbH Design and materials can be changed without notice. Errors and omissions excepted DOCUMENTATION - SWITCHMASTER - 2 - 2. Sicherheitshinweise Read this mounting instructions before initiation. The warranty claim will expire in case of not considering this instruction. » The SWITCHmaster ® is designed for use as optical display and electric position indicator for actuators, which enable a valve to perform a rated pivoting angle of 90°. » Incorrect handling and non-adherence to the rules of usage lead to the total and irrevocable loss of cover provided in the warran- ty. » Check the correctness of the technical parameters, especially the temperature and voltage values before mounting and commissi- oning SWITCHmaster ®. » In explosion-protected areas connect SWITCHmaster ® only with intrinsically safe circuits. » When working on the SWITCHmaster ®, always - isolate the compressed air supply and - isolate the voltage supply. » Exchange the unit immediately, if there is any damage to the unit which could permit the entry of moisture into the unit. » In explosion-protected areas, it may be necessary to provide direct sunlight protection, to shield the surface of the unit from the overheating effects of too much direct sunlight. » Clean the SWITCHmaster ® only with cleansing agents which do not attack the SWITCHmaster ® material. Do not use scouring agents, alcohol or chemical thinners.. 3. General information This instruction shall help the user to make the mounting of the SWITCHmaster® easier as well as the adjusting of the cams. Thereby the position indicator can be used optimal. A. Packaging contents 1 complete SWITCHmaster® with 2 feet 1 bag with » 2 clips: to arrest the feet » 4 screws: to attach the feet to the actuator » 1 mounting and cam adjusting instruction B. Mounting of the feet » Pull out both feet from the SWITCHmaster® casing. » Before mounting consider inside or outside position of the feet: inside position: 80 mm outside position: 130 mm After deciding the position of the feet, mount the feet with the enclosed self-locking screws. Mounting of SWITCHmaster® onto actuator with valve 2/2-way valve: closed In case of mounting the actuator in direction of pipeline: Turn the double D of the stem of SWITCHmaster® into position as shown in the sketch. In case of mounting the actuator in cross-direction of pipeline: Turn the double D of the stem of SWITCHmaster® into position as shown in the sketch. 1 2 3 4 Blindeisenweg 31 D-41468 Neuss Tel.: +49(0) 2131 - 15 39 28-0 Fax: +49(0) 2131 - 15 39 28-99 Web: www.fergo.biz E-Mail: [email protected] copyright © by FERGO® Armaturen GmbH Design and materials can be changed without notice. Errors and omissions excepted DOCUMENTATION - SWITCHMASTER - 3 - Push the SWITCHmaster® over both feet until the double-D of the cam dips into the slot of the shaft: When lock-in position of the feet is reached, do not push any further! The projection of the shaft can be 20, 30, 40 or 50 mm. Press the clips into the lateral openings until they lock into place. The lateral 4 round openings on each side of the foot and foot guide have to suit exactly on top of each other. C. Electrical connection Only an electrical expert is allowed to connect the unit! Take off the transparent cap. Lift the red and green ring from the casing. Pull out the mounting plate vertically up. Unscrew the coupling ring of the cable gland and lead-in of the trip line. Connection of the trip line according to the wiring diagram on the mounting plate. Re-lock the mounting plate. The recess has to be aligned towards the fitting (see drawing on the right). Tight the fastening screw (A). Lay out the cable, so that the movement of the red/green rings is not restricted in any way (10 mm distance from black casing). Tighten firmly the coupling ring of the cable gland. + 5 6 7 8 9 10 11 12 13 A Blindeisenweg 31 D-41468 Neuss Tel.: +49(0) 2131 - 15 39 28-0 Fax: +49(0) 2131 - 15 39 28-99 Web: www.fergo.biz E-Mail: [email protected] copyright © by FERGO® Armaturen GmbH Design and materials can be changed without notice. Errors and omissions excepted DOCUMENTATION - SWITCHMASTER - 4 - D. Adjusting of the cams for electrical position indication. Attention!! The valve and actuator should be adjusted - in case of actuators with adjustable pivoting angle - before adjusting the cams. » A suitable test control unit is necessary for adjusting. (e.g. our Uni-SwitCheck). » Bring the SWITCHmaster® into neutral switching position! The adjusting tool (E) has to be used for adjusting the reversing point. » Fig. A: The lower cam can be adjusted, if the tool is inserted until mark 1: Delivery condition! » Fig. B: For adjusting the upper cam the adjusting tool has to insert into the opposite recess until mark 2 is reached Allocation of the cams and switches ((arbitrary appointment of the allocation) » The upper cam actuates the upper placed switch for the „Open-position” of the valve. (terminal strip 1-3) » The lower cam actuates the lower placed switch for the„Closed-position”. (terminal strip 4-6).. Adjusting of the „OPEN- and CLOSED-position” according to the matrix Please adjust the lower cam at first, and than the upper cam. Attention!! In the adjusting instruction (page 20/21) it is assumed, that the valve (viewed from top) will be closed clockwise! After position adjusting... » … the auxiliary tool is not allowed to turn any longer! » …pull out the auxiliary tool upwards and insert it in the lower recess of the stem, so that the „flag” points to the » opposite recess! Abb. A: Einstellen der unteren Nocke Abb. B: Einstellen der oberen Nocke E 2 1 Fig. A Fig. B Blindeisenweg 31 D-41468 Neuss Tel.: +49(0) 2131 - 15 39 28-0 Fax: +49(0) 2131 - 15 39 28-99 Web: www.fergo.biz E-Mail: [email protected] copyright © by FERGO® Armaturen GmbH