Fireye FLAME-MONITOR E110 Manuals

1 ® DESCRIPTION The Fireye® E110 FLAME-MONITOR™ System is a microprocessor based burner management control system designed to provide the proper burner sequencing, ignition and flame monitoring pro- tection on automatically ignited oil, gas, and combination fuel burners. In conjunction with limit and operating controls, it programs the burner/blower motor, ignition and fuel valves to provide for proper and safe burner operation. The control also provides current operating status and lockout information in the event of a safety shutdown. The manner in which this information is displayed is dependent on the type of programmer (EP or EPD) and display module (ED510 or ED500).* Refer to Flame-Monitor PROGRAMMER SELECTION later in this document for the various combina- tions of programmer and display modules. The E110 consists of the EB700 chassis, dust cover, and shortened mounting screw (P/N 48-1836). The display module (ED510), if required, must be ordered separately. Interchangeable programmer and flame amplifier modules allow for complete versatility in selection of control function, timing, and flame scanning means. Functions such as pre-purge, recycling interlocks, high fire proving inter- lock, and trial for ignition timing of the pilot and main flame are determined by the programmer module. The E110 Flame-Monitor can be used with ultra-violet, auto-check infrared, flame rod, or self-check ultraviolet flame scanners by choosing the proper amplifier module. The eighteen (18) terminal wiring base allows for many functional circuits including motors, valves, and ignition transformers as well as multiple interlocks such as high purge, low purge, fuel valve and running interlock circuits. The E110 uses the same wiring base as the Fireye E100 Flame-Monitor control, D Series and C Series Controls and is directly interchangeable with most models without rewiring. Additional functions of the Flame-Monitor system include: • A non-volatile memory which allows the control to remember its history and present position even when power is interrupted. • A constant flame signal read-out via display module or 0-10 VDC output (EPD programmers only). • Read-out of main fuel operational hours and complete cycles via display module. • Modbus communications via RS485 multi-drop link. • Dipswitches located on the EP programmer to allow selectable purge time. • A run/check switch which allows the operator to stop the program sequence in any of three dif- ferent positions (Purge, PTFI, or Auto). • Remote Display Capability. • Annunciate 16 additional interlocks using E300 Expansion Module. * The ED500 display was the predecessor of the ED510 display and uses an older design. It does not have the latest features of the ED510 display module. E110 FIREYE FLAME-MONITOR™ BURNER MANAGEMENT CONTROL FOR USE WITH THE MICROPROCESSOR-BASED EP AND EPD STYLE PROGRAMMER MODULES E-1101 MARCH 28, 2013 APPROVED E110 with ED510 Display Module 2 ® FLAME-MONITOR SPECIFICATIONS Supply Voltage: E110: 120 VAC (+10%, -15%) 50/60 Hz E120: 220 VAC (+10%, -15%) 50/60 Hz Power Consumption: 25 VA Shipping Weight: (E110 Approx.) 5 lbs. (2.3kg) OPERATING TEMPERATURE LIMITS LOAD RATINGS Maximum Simultaneous Connected Load: 2000 VA CONTROL MAXIMUM MINIMUM E110, E120, EB700, EB701 140°F 60°C - 40°F - 40°C EP, EPD Programmers 140°F 60°C - 40°F - 40°C All Amplifiers 140°F 60°C - 40°F - 40°C ED510 Display 140°F 60°C 32°F 0°C Scanner UV1A, UV2, UV8A, 45UV3, UV90 200°F 93°C - 40°F - 40°C 45UV5-1007, 45UV5-1009 200°F 93°C - 40°F - 40°C Flame Rod (Tip 2460 F) 1500°F 816°C - 40°F - 40°C 48PT2 140°F 60°C - 40°F - 40°C Humidity: 85% R.H. (Non-condensing) TERMINAL TYPICAL LOAD A. Maximum Rating @120V-50/60Hz B. Alternate Rating @120-50/60Hz 5, 6 Individually or Combined Pilot Valve(s) and Igni- tion Transformer(s) 50VA Pilot Duty (Solenoid Valves) plus 500VA (Transformer) 125VA Pilot Duty Solenoid Valves plus 250VA (Transformer) 7 Main Fuel Valve(s) 250VA Pilot Duty (Solenoid Valve) 1250 VA Opening 500 VA Holding (Motorized Valve) plus 65 VA Pilot Duty (Solenoid Valve) M Burner/Blower Motor 9.8 F.L.A. * 58.8 L.R.A. 240 VA Pilot Duty (Motor Starter Coil) 10-11-12-X Modulator 125 VA Pilot Duty A Alarm 50 VA Pilot Duty Terminal ratings may be selected from either column A or B: (select the rating from the column for each terminal which best applies to the connected load on that terminal). * F.L.A. = full load amps L.R.A. = locked rotor amps CAUTION: While programmers are mechanically interchangeable in that they mate with a common wiring base, you should select the correct model for your application. Inappro- priate application of a control could result in an unsafe condition hazardous to life and property. Selection of a control for a particular application should be made by a competent professional, such as a boiler/burner service technician licensed by a state or other govern- ment agency. 3 ® ELECTRICAL RATINGS VA ratings (not specified as pilot duty) permit the connection of transformers and similar devices whose inrush current is approximately the same as their running current. VA Pilot Duty ratings permit the connection of relays, solenoid valves, lamps, etc. whose total oper- ating load does not exceed the published rating and whose total inrush current does not exceed 10 times the rating. Running and locked rotor ratings are intended for motors. VA and VA Pilot Duty loads may be added to a motor load provided the total load does not exceed the published rating. WARNING: This equipment is a Class B digital apparatus which complies with the Radio Interference Regulations, CRC c.1374. CAUTION: Published load ratings assume that no contact be required to handle inrush cur- rent more often than once in 15 seconds. The use of control switches, solenoid, relays, etc. which chatter will lead to premature failure. It is important to run through a test operation (with fuel shut off) following the tripping of a circuit breaker, a blown fuse, or any known instance of chattering of any external current consuming devices. APPROVALS Underwriters Laboratories Inc.: MCCZ File MP 1537 Controls, Primary Safety - Listed MCCZ2 File MP1537 Controls, Primary Safety - Component MCCZ7 File MP1537 Controls, Primary Safety Certified for Canada MCCZ8 file MP1537 Controls, Primary Safety Certified for Canada - Component Acceptable by: Industrial Risk Insurers (I.R.I.) Factory Mutual Approved Note: E120 is FM approved only. WARNING: This equipment generates and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A comput- ing device pursuant to Subpart J of part 15 of FCC Rules, which are designed to provide rea- sonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference in which case the user, at his own expense, will be required to take whatever measures which may be required to correct the interference.