Fremco PowerFlow RAPID Manuals

Valid from 12.01.2021 Rev. 1.0 FREMCO A/S ELLEHAMMERVEJ 14 | DK9900 FREDERIKSHAVN, DENMARK | VAT NO.: DK30815416 TELEPHONE +45 7230 1213 | [email protected] | WWW.FREMCO.DK Operating manual Responsible manufacturer: Fremco A/S Machine: PowerFlow RAPID & MultiFlow RAPID This is the original operating manual for PowerFlow RAPID and MultiFlow RAPID from Fremco. PowerFlow RAPID MultiFlow RAPID For single cable For both single cable and relining P a g e | 2 FREMCO A/S ELLEHAMMERVEJ 14 | DK9900 FREDERIKSHAVN, DENMARK | VAT NO.: DK30815416 TELEPHONE +45 7230 1213 | [email protected] | WWW.FREMCO.DK TABLE OF CONTENTS 1. INTRODUCTION .......................................................................................................... 6 2. GENERAL .................................................................................................................... 7 2.1. MANUFACTURER ........................................................................................................ 7 2.2. THE MACHINE’S DESIGNATION ................................................................................. 7 2.3. MACHINE PLATE ......................................................................................................... 7 2.4. MACHINE MARKINGS ................................................................................................. 8 3. OVERVIEW AND APPLICATION ................................................................................. 9 3.1. GENERAL DESCRIPTION ........................................................................................... 9 3.2. THE MACHINE’S PURPOSE AND INTENDED USE .................................................... 9 3.3. WARNING - FORESEEABLE MISUSE ....................................................................... 10 3.4. TECHNICAL SPECIFICATIONS ................................................................................. 10 3.4.1. PHYSICAL DIMENSIONS IN METRIC UNITS ............................................................ 11 3.4.2. PHYSICAL DIMENSIONS IN IMPERIAL UNITS ......................................................... 11 3.4.3. PNEUMATICS ............................................................................................................ 11 3.4.4. HYDRAULICS ............................................................................................................. 12 3.4.5. NOISE ........................................................................................................................ 12 3.5. OPERATING POSITIONS, LOCATION AND ARRANGEMENT .................................. 12 3.6. USER INTERFACE ..................................................................................................... 13 3.7. MACHINE ASSEMBLY AND ADJUSTMENT .............................................................. 15 4. SAFETY AND RESIDUAL RISKS .............................................................................. 18 4.1. BUILT-IN SAFETY MEASURES ................................................................................. 18 4.1.1. SAFETY FUNCTIONS ................................................................................................ 18 4.2. SAFETY MEASURES, TO BE TAKEN BY THE USER ............................................... 19 4.2.1. CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT (PPE) ............................. 19 4.2.2. HANDLING OF DANGEROUS SUBSTANCES AND MATERIALS ............................. 20 4.2.3. RESIDUAL RISKS ...................................................................................................... 20 4.2.4. WORK PROCEDURES ............................................................................................... 20 4.2.5. IN CASE OF EMERGENCY ........................................................................................ 21 4.2.6. VIOLATION OF SAFETY REGULATIONS .................................................................. 21 5. TRAINING .................................................................................................................. 22 5.1. OPERATORS ............................................................................................................. 22 P a g e | 3 FREMCO A/S ELLEHAMMERVEJ 14 | DK9900 FREDERIKSHAVN, DENMARK | VAT NO.: DK30815416 TELEPHONE +45 7230 1213 | [email protected] | WWW.FREMCO.DK 5.2. MAINTENANCE PERSONNEL ................................................................................... 22 6. OPERATION .............................................................................................................. 23 6.1. TRANSPORTING THE MACHINE .............................................................................. 23 6.2. START/STOP ............................................................................................................. 23 6.3. ENERGY SUPPLY CONNECTION/DISCONNECTION .............................................. 23 6.4. FEEDING/REMOVING PRODUCTS ........................................................................... 25 6.5. AIR/WATER SUPPLY ................................................................................................. 25 7. MAINTENANCE, TROUBLESHOOTING AND REPAIR ............................................. 26 7.1. QUICK GUIDE TO MAINTENANCE, TROUBLESHOOTING AND REPAIR ................ 26 7.2. PREPARATION FOR MAINTENANCE AND REPAIR ................................................. 26 7.2.1. CLEANING AND ORDER ........................................................................................... 26 7.2.2. CORRECTIVE MAINTENANCE .................................................................................. 27 7.2.3. REPAIR ...................................................................................................................... 27 7.3. SERVICE AND REPAIR ADDRESS ........................................................................... 27 7.4. DISCONNECTION AND DEPRESSURIZATION OF ENERGY SOURCES ................ 28 7.5. MAINTENANCE SCHEDULE ...................................................................................... 29 7.5.1. VISUAL INSPECTION ................................................................................................ 30 7.5.2. CHAIN SUPPORT RAIL .............................................................................................. 31 7.5.3. LUBRICATION OF THE CHAINS AND CHAIN SUPPORT RAIL ................................ 31 7.5.4. CHAIN ADJUSTMENT ................................................................................................ 31 7.5.5. CHAINS AND SPROCKET WEAR .............................................................................. 32 7.5.6. SPINDLE LUBRICATION ............................................................................................ 33 7.6. SPARE PARTS ........................................................................................................... 34 8. BLOWING TECHIQUE ............................................................................................... 36 8.1. BEFORE FIBER BLOWING ........................................................................................ 36 8.2. PREPARING THE DUCTS FOR FIBER BLOWING .................................................... 36 8.3. INITIATING FIBER BLOWING .................................................................................... 37 8.4. USE OF COMPRESSED AIR FOR FIBER BLOWING ................................................ 38 8.5. USE OF WATER FOR FIBER FLOATING .................................................................. 38 9. CESSATION OF USE ................................................................................................. 39 9.1. DISMANTLING ........................................................................................................... 39 9.2. SCRAPPING ............................................................................................................... 39 P a g e | 4 FREMCO A/S ELLEHAMMERVEJ 14 | DK9900 FREDERIKSHAVN, DENMARK | VAT NO.: DK30815416 TELEPHONE +45 7230 1213 | [email protected] | WWW.FREMCO.DK 10. EC DECLARATION OF CONFORMITY ..................................................................... 40 11. APPENDIXES ............................................................................................................. 41 11.1. HYDRAULICS SCHEMATICS ..................................................................................... 41 11.2. PNEUMATICS SCHEMATICS .................................................................................... 42 11.3. DRAWINGS OF MECHANICAL CONSTRUCTION ..................................................... 43

Valid from 01.07.2021 | Rev. 1.1 From Serial No. 9328.3649 & 9328.3748 FREMCO A/S ELLEHAMMERVEJ 14 | DK9900 FREDERIKSHAVN, DENMARK | VAT NO.: DK30815416 TELEPHONE +45 7230 1213 | [email protected] | WWW.FREMCO.DK THIS MATERIAL IS COPYRIGHT PROTECTED Operating manual Responsible manufacturer: Fremco A/S Machine: PowerFlow RAPID & MultiFlow RAPID This is the original operating manual for PowerFlow RAPID and MultiFlow RAPID from Fremco. PowerFlow RAPID MultiFlow RAPID For single cable For both single cable and relining P a g e | 2 of 44 FREMCO A/S ELLEHAMMERVEJ 14 | DK9900 FREDERIKSHAVN, DENMARK | VAT NO.: DK30815416 TELEPHONE +45 7230 1213 | [email protected] | WWW.FREMCO.DK TABLE OF CONTENTS 1. INTRODUCTION ........................................................................................................................... 6 2. GENERAL ..................................................................................................................................... 7 2.1. MANUFACTURER ......................................................................................................................... 7 2.2. THE MACHINE’S DESIGNATION ................................................................................................. 7 2.3. MACHINE PLATE .......................................................................................................................... 7 2.4. MACHINE MARKINGS .................................................................................................................. 8 3. TECHNICAL SPECIFICATIONS ................................................................................................... 9 3.1. POWERFLOW RAPID ................................................................................................................... 9 3.2. MULTIFLOW RAPID .................................................................................................................... 10 3.3. HYDRAULIC CONTROL UNIT .................................................................................................... 11 4. SAFETY AND RESIDUAL RISKS .............................................................................................. 13 4.1. BUILT-IN SAFETY MEASURES ................................................................................................. 13 4.1.1. SAFETY FUNCTIONS ................................................................................................................. 13 4.2. WARNING - FORESEEABLE MISUSE ....................................................................................... 14 4.3. SAFETY MEASURES, TO BE TAKEN BY THE USER .............................................................. 14 4.3.1. CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT (PPE) ........................................... 14 4.3.2. HANDLING OF DANGEROUS SUBSTANCES AND MATERIALS ............................................ 15 4.3.3. RESIDUAL RISKS ....................................................................................................................... 15 4.3.4. WORK PROCEDURES ............................................................................................................... 16 4.3.5. IN CASE OF EMERGENCY ........................................................................................................ 16 4.3.6. VIOLATION OF SAFETY REGULATIONS .................................................................................. 16 5. OVERVIEW AND APPLICATION ............................................................................................... 17 5.1. GENERAL DESCRIPTION .......................................................................................................... 17 5.2. THE MACHINE’S PURPOSE AND INTENDED USE ................................................................. 17 5.3. OPERATING POSITIONS, LOCATION AND ARRANGEMENT................................................. 18 5.4. USER INTERFACE ..................................................................................................................... 19 5.5. MACHINE ASSEMBLY AND ADJUSTMENT .............................................................................. 21 6. TRAINING ................................................................................................................................... 24 6.1. OPERATORS .............................................................................................................................. 24 6.2. MAINTENANCE PERSONNEL ................................................................................................... 24 P a g e | 3 of 44 FREMCO A/S ELLEHAMMERVEJ 14 | DK9900 FREDERIKSHAVN, DENMARK | VAT NO.: DK30815416 TELEPHONE +45 7230 1213 | [email protected] | WWW.FREMCO.DK 7. OPERATION ............................................................................................................................... 25 7.1. TRANSPORTING THE MACHINE .............................................................................................. 25 7.2. START/STOP .............................................................................................................................. 25 7.3. ENERGY SUPPLY CONNECTION/DISCONNECTION .............................................................. 25 7.4. FEEDING/REMOVING PRODUCTS ........................................................................................... 27 7.5. AIR/WATER SUPPLY .................................................................................................................. 27 8. MAINTENANCE, TROUBLESHOOTING AND REPAIR ............................................................ 28 8.1. QUICK GUIDE TO MAINTENANCE, TROUBLESHOOTING AND REPAIR .............................. 28 8.2. PREPARATION FOR MAINTENANCE AND REPAIR ................................................................ 28 8.2.1. CLEANING .................................................................................................................................. 28 8.2.2. CORRECTIVE MAINTENANCE .................................................................................................. 28 8.2.3. REPAIR........................................................................................................................................ 29 8.3. SERVICE AND REPAIR ADDRESS ........................................................................................... 29 8.4. DISCONNECTION AND DEPRESSURIZATION OF ENERGY SOURCES ............................... 29 8.5. MAINTENANCE SCHEDULE ...................................................................................................... 30 8.5.1. VISUAL INSPECTION ................................................................................................................. 32 8.5.2. CHAIN SUPPORT RAIL .............................................................................................................. 32 8.5.3. LUBRICATION OF THE CHAINS AND CHAIN SUPPORT RAIL ............................................... 33 8.5.4. CHAIN ADJUSTMENT ................................................................................................................ 33 8.5.5. CHAINS AND SPROCKET WEAR .............................................................................................. 34 8.5.6. SPINDLE LUBRICATION ............................................................................................................ 35 8.6. WEAR AND TEAR PARTS .......................................................................................................... 35 9. BLOWING TECHNIQUE ............................................................................................................. 37 9.1. BEFORE FIBER BLOWING ........................................................................................................ 37 9.2. PREPARING THE DUCTS FOR FIBER BLOWING ................................................................... 37 9.3. INITIATING FIBER BLOWING .................................................................................................... 38 10. CESSATION OF USE ................................................................................................................. 39 10.1. DISMANTLING ............................................................................................................................ 39 10.2. SCRAPPING ................................................................................................................................ 39 11. EC DECLARATION OF CONFORMITY ..................................................................................... 40 12. UKCA DECLARATION OF CONFORMITY ................................................................................ 41 P a g e | 4 of 44 FREMCO A/S ELLEHAMMERVEJ 14 | DK9900 FREDERIKSHAVN, DENMARK | VAT NO.: DK30815416 TELEPHONE +45 7230 1213 | [email protected] | WWW.FREMCO.DK 13. APPENDIXES .............................................................................................................................. 42 13.1. HYDRAULICS SCHEMATICS ..................................................................................................... 42 13.2. PNEUMATICS SCHEMATICS .................................................................................................... 43 13.3. DRAWINGS OF MECHANICAL CONSTRUCTION .................................................................... 44