FRIEDHELM LOH Rittal LCP Rack DX 20 Manuals

2 pdf manual(s) FRIEDHELM LOH Rittal LCP Rack DX 20 for free download (Document Types: Assembly and operating instructions manual)

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LCP Rack DX 12 LCP Inline DX 12 3313.410/420 3313.430/440 Assembly and operating instructions Foreword 2 Rittal Liquid Cooling Package Foreword Dear Customer! Thank you for choosing a Rittal Liquid Cooling Package DX (referred to hereafter also as "LCP DX"). This documentation applies to the following devices in the LCP DX series (DX = Direct Expansion): – LCP Rack DX 12 – LCP Inline DX 12 Those sections where information only applies to one of the two units are labelled accordingly in the documenta- tion. Please take the time to read this documentation carefully and pay particular attention to the safety instructions in the text and to section 2 "Safety instructions". This is the prerequisite for: – secure assembly of the LCP DX – safe handling and – the most trouble-free operation possible. Please keep the complete documentation readily availa- ble so that it is always on hand when needed. We wish you every success! Your, Rittal GmbH & Co. KG Rittal GmbH & Co. KG Auf dem Stuetzelberg 35745 Herborn Germany Tel.: +49(0)2772 505-0 Fax: +49(0)2772 505-2319 E-mail: [email protected] www.rittal.com www.rittal.de We are always happy to answer any technical questions regarding our entire range of products. Rittal Liquid Cooling Package 3 Contents Contents 1 Notes on documentation .................. 5 1.1 CE labelling................................................... 5 1.2 Information on electromagnetic compatibility. 5 1.3 Storing the documents.................................. 5 1.4 Symbols in these operating instructions ........ 5 1.5 Other applicable documents ......................... 5 1.6 Normative instructions .................................. 5 1.6.1 Legal information concerning the operating instructions ........................................................... 5 1.6.2 Copyright ............................................................. 5 2 Safety instructions ............................ 6 2.1 Important safety instructions: ........................ 6 2.2 Service and technical staff ............................ 7 2.2.1 Personal safety equipment ................................... 7 2.3 Operator requirements.................................. 7 2.3.1 Abbreviated instructions ....................................... 7 2.3.2 System log ........................................................... 7 2.3.3 F-gas regulation ................................................... 7 2.3.4 Chemicals – Climate Protection Ordinance ........... 8 2.4 RoHS compliance......................................... 8 3 Device description ............................ 9 3.1 General functional description....................... 9 3.2 Air routing ..................................................... 9 3.2.1 General ................................................................ 9 3.2.2 LCP Rack DX ..................................................... 10 3.2.3 LCP Inline DX ..................................................... 11 3.3 Equipment assembly................................... 11 3.3.1 Unit components ................................................ 11 3.3.2 Coolant circuit .................................................... 12 3.3.3 External condenser ............................................. 12 3.3.4 Fan module ........................................................ 13 3.4 Proper and improper usage ........................ 13 3.5 Supply scope of a LCP DX.......................... 13 4 Transportation and handling ........... 14 4.1 Transportation ............................................ 14 4.2 Unpacking .................................................. 14 5 Assembly and siting ....................... 15 5.1 General....................................................... 15 5.1.1 Installation site requirements ............................... 15 5.1.2 Prepare the installation room for the LCP Inline DX ..................................................... 16 5.1.3 Installation guidelines for LCP Inline DX ............... 16 5.2 Assembly procedure................................... 17 5.2.1 General .............................................................. 17 5.2.2 Fit the attenuators .............................................. 17 5.2.3 Dismantle the side panels ................................... 17 5.2.4 Seal the server enclosure .................................... 17 5.2.5 Installation and baying of the LCP DX ................. 18 5.2.6 Mounting the side panel ..................................... 19 5.3 External condenser ..................................... 19 6 Installation ...................................... 21 6.1 General....................................................... 21 6.2 Notes on pipework...................................... 21 6.3 Connecting the condensate discharge ....... 24 6.4 Electrical connection .................................. 25 6.4.1 General .............................................................. 25 6.4.2 Connecting the LCP DX ..................................... 25 6.4.3 Connecting the external condenser .................... 26 6.5 Checking the entire system prior to commis- sioning ....................................................... 26 7 Operation ....................................... 28 7.1 Control and display components................ 28 7.2 Switching the LCP DX on and off ............... 28 7.2.1 Switching on the LCP DX and the external condenser .......................................................... 28 7.2.2 Switching off the LCP DX and the external condenser .......................................................... 28 7.2.3 Switching off in an emergency ............................ 28 7.3 Layout of the user interface........................ 28 7.4 General operating instructions.................... 28 7.4.1 Moving between menus ..................................... 28 7.4.2 Changing parameter values ................................ 28 7.5 Start screen ............................................... 28 7.6 Menu level A "On/Off Unit" ......................... 29 7.6.1 Menu A01 .......................................................... 29 7.6.2 Menu A02 .......................................................... 29 7.7 Menu level B "Setpoint".............................. 29 7.7.1 Menu B01 .......................................................... 29 7.7.2 Menu B02 .......................................................... 29 7.8 Menu level C "Clock/Scheduler"................. 30 7.8.1 Menu C01 .......................................................... 30 7.8.2 Menu C02 – C04 ................................................ 30 7.8.3 Menu C05 .......................................................... 30 7.9 Menu level D "Input/Output"....................... 30 7.9.1 Menu D01 – D06 ................................................ 30 7.9.2 Menu D07 – D12 ................................................ 30 7.9.3 Menu D13 .......................................................... 30 7.9.4 Menu D14 .......................................................... 30 7.9.5 Input/output menu .............................................. 30 7.10 Menu level E "Data logger"......................... 30 7.10.1 Menu E01 .......................................................... 30 7.11 Menu level F "Board switch"....................... 30 7.12 Menu level G "Service"............................... 31 7.12.1 Menu Ga "Change language" ............................. 31 7.12.2 Menu Gb "Information" ....................................... 31 7.12.3 Menu Gd "Working hours" .................................. 31 7.13 Configure the pCO Web card..................... 31 7.13.1 Activate the factory bootswitch parameters ........ 31 7.13.2 Logging on to the pCO Web card ....................... 31 7.13.3 Configure the network interface .......................... 32 7.13.4 E-mail configuration ............................................ 32 7.13.5 LCP DX supervisory table ................................... 33 8 Troubleshooting ............................. 37 8.1 General ...................................................... 37 8.2 Example for alarm relay circuit (general alarm) ......................................................... 37 8.3 List of error messages and solutions .......... 38 Contents 4 Rittal Liquid Cooling Package 9 Inspection and maintenance ........... 41 9.1 Safety instructions concerning maintenance work .......................................................... 41 9.2 Cleaning the heat exchanger...................... 41 9.3 Fan installation ........................................... 41 10 Storage and disposal ...................... 43 11 Technical specifications .................. 44 11.1 LCP Rack DX/LCP Inline DX ...................... 44 11.2 Standard condenser .................................. 45 11.3 Low temperature unit (3311.361 and 3311.362) .................................................. 46 11.3.1 Low temperature condenser for ambient temperatures up to -40°C ................................... 46 11.3.2 Winter kit module for operating the low temperature condenser unit ................................ 46 11.4 High temperature condenser for ambient temperatures up to +53°C ......................... 47 11.5 Total refrigerant charge .............................. 48 11.6 Refrigerant pipes........................................ 48 12 Spare parts .................................... 49 13 Accessories .................................... 50 14 SNMP card .................................... 51 15 Options .......................................... 52 15.1 General information.................................... 52 15.2 Humidifier................................................... 52 15.2.1 General information ............................................. 52 15.2.2 Activating the humidifier ...................................... 52 15.2.3 Setting the humidity setpoint ............................... 52 15.2.4 Technical specifications ...................................... 52 15.2.5 Installation prerequisites ...................................... 53 15.3 Electrical heaters........................................ 53 15.3.1 General information ............................................. 53 15.3.2 Activating the heaters .......................................... 54 15.3.3 Technical specifications ...................................... 54 15.4 Dehumidification ........................................ 54 15.4.1 General information ............................................. 54 15.4.2 Activating the dehumidification ............................ 54 15.4.3 Installation prerequisites ...................................... 55 15.5 Condensate pump..................................... 55 15.5.1 General information ............................................. 55 15.5.2 Technical specifications ...................................... 55 15.5.3 Installation ........................................................... 55 15.6 Low temperature unit................................. 56 15.6.1 General information ............................................. 56 15.6.2 Installation ........................................................... 56 15.7 High temperature condenser...................... 56 15.7.1 General information ............................................. 56 15.7.2 Installation prerequisites ...................................... 56 15.8 Air filter....................................................... 56 15.8.1 General information ............................................. 56 15.8.2 Setting the threshold ........................................... 56 15.8.3 Maintenance ....................................................... 57 15.9 Redundancy .............................................. 57 15.9.1 General information ............................................. 57 15.9.2 Installation ........................................................... 57 15.9.3 Activating the redundancy ................................... 57 15.9.4 Installation prerequisites ...................................... 58 16 Further technical information .......... 59 16.1 Coolant information.................................... 59 16.2 Cooling output ........................................... 59 16.3 Overview drawing....................................... 60 16.4 Circuit diagram........................................... 70 16.5 Piping and instrumentation diagram to DIN EN 1861:1998 ..................................... 71 17 Glossary ........................................ 73 18 Customer service addresses .......... 74

Document Preview & Text Transcription

LCP Rack DX 20 LCP Inline DX 20 3313.290 3313.390 Assembly and operating instructions Foreword 2 Rittal Liquid Cooling Package Foreword Dear Customer! Thank you for choosing a Rittal Liquid Cooling Package DX (referred to hereafter also as "LCP DX"). This documentation applies to device LCP Inline DX 20 (DX = Direct Expansion). Please take the time to read this documentation carefully and pay particular attention to the safety instructions in the text and to section 2 "Safety instructions". This is the prerequisite for: – secure assembly of the LCP DX – safe handling and – the most trouble-free operation possible. Please keep the complete documentation readily availa- ble so that it is always on hand when needed. We wish you every success! Your, Rittal GmbH & Co. KG Rittal GmbH & Co. KG Auf dem Stützelberg 35745 Herborn Germany Tel.: +49(0)2772 505-0 Fax: +49(0)2772 505-2319 E-mail: [email protected] www.rittal.com www.rittal.de We are always happy to answer any technical questions regarding our entire range of products. Rittal Liquid Cooling Package 3 Contents Contents 1 Notes on documentation .................. 5 1.1 CE labelling................................................... 5 1.2 Information on electromagnetic compatibility. 5 1.3 Storing the documents.................................. 5 1.4 Symbols in these operating instructions ........ 5 1.5 Other applicable documents ......................... 5 1.6 Normative instructions .................................. 5 1.6.1 Legal information concerning the operating instructions ........................................................... 5 1.6.2 Copyright ............................................................. 5 2 Safety instructions ............................ 6 2.1 Important safety instructions ......................... 6 2.2 Service and technical staff ............................ 7 2.2.1 Personal safety equipment ................................... 7 2.3 Operator requirements.................................. 7 2.3.1 Abbreviated instructions ....................................... 7 2.3.2 System log ........................................................... 7 2.3.3 F-gas regulation ................................................... 8 2.3.4 Chemicals – Climate Protection Ordinance ........... 8 2.4 RoHS compliance......................................... 8 3 Device description ............................ 9 3.1 General functional description....................... 9 3.2 Air routing ..................................................... 9 3.2.1 General ................................................................ 9 3.2.2 LCP Rack DX ..................................................... 10 3.2.3 LCP Inline DX ..................................................... 11 3.3 Equipment assembly................................... 11 3.3.1 Unit components ................................................ 11 3.3.2 Coolant circuit .................................................... 12 3.3.3 External condenser ............................................. 12 3.3.4 Fan module ........................................................ 13 3.4 Proper and improper usage ........................ 13 3.5 Supply scope of a LCP DX.......................... 13 4 Transportation and handling ........... 14 4.1 Transportation ............................................ 14 4.2 Unpacking .................................................. 14 5 Assembly and siting ....................... 15 5.1 General....................................................... 15 5.1.1 Installation site requirements ............................... 15 5.1.2 Prepare the installation room .............................. 16 5.1.3 Installation guidelines .......................................... 16 5.2 Assembly procedure................................... 16 5.2.1 General .............................................................. 16 5.2.2 Fit the attenuators .............................................. 17 5.2.3 Dismantle the side panels ................................... 17 5.2.4 Seal the server enclosure .................................... 17 5.2.5 Installation and baying of the LCP DX ................. 18 5.2.6 Mounting the side panel ..................................... 19 5.3 External condenser ..................................... 19 6 Installation ...................................... 21 6.1 General....................................................... 21 6.2 Notes on pipework...................................... 21 6.3 Connecting the condensate discharge........ 24 6.4 Electrical connection .................................. 25 6.4.1 General .............................................................. 25 6.4.2 Connecting the LCP DX ..................................... 26 6.4.3 Connecting the external condenser .................... 26 6.5 Checking the entire system prior to commis- sioning ....................................................... 27 7 Operation ....................................... 28 7.1 Control and display components................ 28 7.2 Switching the LCP DX on and off ............... 28 7.2.1 Switching on the LCP DX and the external condenser .......................................................... 28 7.2.2 Switching off the LCP DX and the external condenser .......................................................... 28 7.2.3 Switching off in an emergency ............................ 28 7.3 Layout of the user interface........................ 28 7.4 General operating instructions.................... 28 7.4.1 Moving between menus ..................................... 28 7.4.2 Changing parameter values ................................ 28 7.5 Start screen ............................................... 28 7.6 Menu level A "On/Off Unit" ......................... 29 7.6.1 Menu A01 .......................................................... 29 7.6.2 Menu A02 .......................................................... 29 7.7 Menu level B "Setpoint".............................. 29 7.7.1 Menu B01 .......................................................... 29 7.7.2 Menu B02 .......................................................... 29 7.8 Menu level C "Clock/Scheduler"................. 30 7.8.1 Menu C01 .......................................................... 30 7.8.2 Menu C02 – C04 ................................................ 30 7.8.3 Menu C05 .......................................................... 30 7.9 Menu level D "Input/Output"....................... 30 7.9.1 Menu D01 – D06 ................................................ 30 7.9.2 Menu D07 – D12 ................................................ 30 7.9.3 Menu D13 .......................................................... 30 7.9.4 Menu D14 .......................................................... 30 7.9.5 Input/output menu .............................................. 30 7.10 Menu level E "Data logger"......................... 30 7.10.1 Menu E01 .......................................................... 30 7.11 Menu level F "Board switch"....................... 30 7.12 Menu level G "Service"............................... 31 7.12.1 Menu Ga "Change language" ............................. 31 7.12.2 Menu Gb "Information" ....................................... 31 7.12.3 Menu Gd "Working hours" .................................. 31 7.13 Configure the pCO Web card..................... 31 7.13.1 Activate the factory bootswitch parameters ........ 31 7.13.2 Logging on to the pCO Web card ....................... 31 7.13.3 Configure the network interface .......................... 32 7.13.4 E-mail configuration ............................................ 32 7.13.5 LCP DX supervisory table ................................... 33 8 Troubleshooting ............................. 37 8.1 General ...................................................... 37 8.2 Alarm relay circuit....................................... 37 8.3 List of error messages and solutions .......... 38 9 Inspection and maintenance ........... 41 9.1 Safety instructions concerning maintenance work .......................................................... 41 9.2 Cleaning the heat exchanger...................... 41 Contents 4 Rittal Liquid Cooling Package 9.3 Fan installation ........................................... 41 10 Storage and disposal ...................... 43 11 Technical specifications .................. 44 11.1 LCP Rack DX/LCP Inline DX ...................... 44 11.2 Standard condenser .................................. 45 11.3 Low temperature unit................................. 46 11.3.1 Low temperature condenser for ambient temperatures up to -40 °C .................................. 46 11.3.2 Winter kit module for operating the low temperature condenser unit ................................ 46 11.4 High temperature condenser for ambient temperatures up to +53 °C ........................ 47 11.5 Total refrigerant charge .............................. 48 11.6 Refrigerant pipes........................................ 48 12 Spare parts .................................... 49 13 Accessories .................................... 50 14 SNMP card .................................... 51 15 Options .......................................... 52 15.1 General information.................................... 52 15.2 Humidifier................................................... 52 15.2.1 General information ............................................. 52 15.2.2 Activating the humidifier ...................................... 52 15.2.3 Setting the humidity setpoint ............................... 52 15.2.4 Technical specifications ...................................... 52 15.2.5 Installation prerequisites ...................................... 53 15.3 Electrical heaters........................................ 53 15.3.1 General information ............................................. 53 15.3.2 Activating the heaters .......................................... 54 15.3.3 Technical specifications ...................................... 54 15.4 Dehumidification ........................................ 54 15.4.1 General information ............................................. 54 15.4.2 Activating the dehumidification ............................ 54 15.4.3 Installation prerequisites ...................................... 55 15.5 Condensate pump..................................... 55 15.5.1 General information ............................................. 55 15.5.2 Technical specifications ...................................... 55 15.5.3 Installation ........................................................... 55 15.6 Low temperature unit................................. 56 15.6.1 General information ............................................. 56 15.6.2 Installation ........................................................... 56 15.7 High temperature condenser...................... 56 15.7.1 General information ............................................. 56 15.7.2 Installation prerequisites ...................................... 56 15.8 Air filter....................................................... 56 15.8.1 General information ............................................. 56 15.8.2 Setting the threshold ........................................... 56 15.8.3 Maintenance ....................................................... 57 15.9 Redundancy .............................................. 57 15.9.1 General information ............................................. 57 15.9.2 Installation ........................................................... 57 15.9.3 Activating the redundancy ................................... 57 15.9.4 Installation prerequisites ...................................... 58 16 Further technical information .......... 59 16.1 Coolant information.................................... 59 16.2 Cooling output ........................................... 59 16.3 Overview drawing....................................... 60 16.4 Circuit diagram........................................... 67 16.5 Piping and instrumentation diagram to DIN EN 1861:1998 ..................................... 68 17 Glossary ........................................ 70 18 Customer service addresses .......... 71