Frigidaire GLMB186K Manuals

PART QUANTITY Trim Frame 1 Bottom Duct 1 Side Duct 1 1” Screws 6 (4 required, 2 extra) 1⁄2” Screws 15 (11 required, 4 extra) Anti-Tip Bracket 1 Bottom Bracket 1 Upper Duct 1 Template 1 Questions? In the U.S., call 1-800-944-9044. In Canada, call 1-866-213-9397 (English), 1-800-669-4606 ext. 8199 (French). Visit our Website at: www.frigidaire.com READ CAREFULLY. KEEP THESE INSTRUCTIONS. Installation Built-In Trim Kits Instructions 82-1827 and 82-1830 Phillips screwdriver Pencil Tape measure Awl or punch Drill with 7⁄64″ bit or #35 1 164D3370P160 49-40169-1 P/N 316137209 Rev. A Printed in Korea (05-01 JR) BEFORE YOU BEGIN Read these instructions completely and carefully. • IMPORTANT – Save these instructions for local inspector’s use. • IMPORTANT – Observe all governing codes and ordinances. • Note to Installer – Be sure to leave these instructions with the Consumer. • Note to Consumer – Keep these instructions for future reference. • Unplug the microwave oven before attempting installation of this kit. • Skill level – Installation of this appliance requires basic mechanical and electrical skills. • Completion time – 1-3 hours • Proper installation is the responsibility of the installer. • Product failure due to improper installation is not covered under the Warranty. • This kit is UL and CUL listed for installation alone or over any Frigidaire single electric wall oven. FOR YOUR SAFETY: WARNING – Before beginning the installation, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel. TOOLS YOU WILL NEED PARTS INCLUDED

MICROWAVE OVEN-TOUCH CONTROL DISCONNECT POWER BEFORE SERVICING IMPORTANT-RECONNECT ALL GROUNDING DEVICES ALL PARTS OF THIS APPLIANCE CAPABLE OF CON- DUCTING ELECTRICAL CURRENT ARE GROUNDED. IF GROUNDING WIRES, SCREWS, STRAPS, CLIPS, NUTS OR WASHERS USED TO COMPLETE A PATH TO GROUND ARE REMOVED FOR SERVICE, THEY MUST BE RETURNED TO THEIR ORIGINAL POSITION AND PROPERLY FASTENED. GROUNDING SPECIFICATIONS Leakage Current 0.5 mA. (Max.) Ground Path Resistance 0.14Ω(Max.) INSTALLATION REQUIREMENTS ELECTRICAL Power source 120VAC. 60Hz Line Current 13.6Amps 1550W Over Current Protection 15-20 Amps Requires 120 volt, 15-20 amp parallel, grounded separate circuit. Working voltage 108-132 VAC MICROWAVE LEAKAGE TEST 1. Plate 275ml. water in 600 ml. beaker (WB64 x 5010) 2. Place beaker in center of oven shelf. 3. Set meter to 2450 MHz scale. 4. Turn "ON" for 5 minute test. 5. Hold probe perpendicular to surface being tested and scan surfaces at rate of one inch/sec. Test following areas: - Entire perimeter of door and control panel - Viewing surface of door window - Exhaust vents 6. Maximum leakage 4 MW/CM2. 7. Record data on surface invoice and microwave leak- age report. NOTE: Maximum allowable leakage is 5 MW/CM2. 4 MW/CM2 is used to allow for measurement and meter accuracy. Inform the manufacturer of any oven found to have emission in excess of 5 MW/CM2. Make repairs to bring the unit into compliance at no cost to owner and try to determine cause. Instruct owner not to use oven until it has been brought into compliance. • TECHNICAL DATA SHEET • STANDARD TEST LOAD The standard test load is one liter (1000ml.) water with a starting temperature of 59°F~75°F in a 1000ml. Use the beaker of WB64 x 0073. (DO NOT USE ANY OTHER LOAD OR DISH AS RESULTS WILL VARY FROM STANDARD.) PERFORMANCE TEST 1. Measure line voltage(loaded). This test is based on normal voltage variations of 105V to 130V. Low volt- age will affect power and temperature rise. 2. Place WB64 x 0073 beaker containing exactly one liter (1000ml. 59°F~75°F) water on glass shelf and record the starting water temperature with an accu- rate glass thermometer (Robinar no. 12084). 3. Set at HIGH (Power). 4. Turn oven "ON" and timer for exactly two minutes and three seconds. 5. At end of time period, record the water temperature. The difference between the starting and ending tem- peratures is the temperature rise. Depending on line voltage the minimum temperature rise should be: Line Volts Minimum Temperature Rise 120V 43°F HlGH VOLTAGE CAPACITOR The high voltage capacitor has an internal discharge resistor to automatically discharge the capacitor when the oven turns "OFF". Under normal operation, the capacitor should fully discharge within 30 seconds. CAPACITOR AND DIODE REMOVAL 1. Disconnect power and discharge capacitor. 2. Disconnect capacitor and magnetron leads. 3. Remove screw from capacitor strap. 4. Remove capacitor strap. INTERLOCKS AND MONITOR The Primary, Door Sensing & Monitor switches are mounted to a plastic latch board: on the right side of the cavity. The Secondary interlock Relay (RY-2) is mount- ed on the smart board. From top to bottom the switches are as follows; • Door Sensing • Monitor • Primary Interlock HOW TO TEST PRIMARY INTERLOCK 1 Unplug oven, remove outer case, and discharge capacitor. 2. Check continuity of Switch: • Door Closed: 0 Ω • Door Open: ∞Ω MONITOR SWITCH The Bottom Latch pawl pushes horizontally and actuates the lever of the monitor interlock opening the switch . HOW TO TEST MONITOR 1. Unplug oven, remove outer case and discharge capacitor. 2 Check 20 Amp. fuse for continuity and proper size. Do not use any other fuse or size except 20 Amp. 3. Remove one monitor switch lead to isolate switch. Check continuity of switch with door open and door closed. • Door Closed: ∞Ω • Door Open: 0 Ω 4. Reconnect switch wiring. 5. Test Circuit Operation. A) Connect temporary jumper across relay contacts, primary interlock and door sense switches to simu- late shorted switch contacts. Locate convenient connections in circuit to be certain COM and N.O. terminals are used. B) Connect ohm meter (Rx1) across the line terminals of the appliance cord. Continuity must show: • Door Closed: some Ω • Door Open: 0 Ω C) Remove 20 Amp. fuse-circuit must open ( ∞Ω). If not check wiring of monitor and interlocks. 6. WARNING! After test remove temporary jumper leads from interlocks and relay. 7. Replacement of any parts or monitor circuit requires repeating this entire test procedure. NOTE: Perform microwave leakage test when replacing or adjusting interlock switches or latch board. HOW TO TEST DOOR SENSING Make continuity check between switch terminals. Normal reading are as follows: • Door Closed: 0 Ω • Door Open: ∞Ω HOW TO TEST INTERLOCK SYSTEM Unplug oven, remove outer case, and discharge capacitor. 1. Power Relay (RY-2) • Disconnect two leads from smart board relay. • Check continuity across the terminals. The contacts should read open. POWER RELAY (RY-2) & TURNTABLE CONTROL RELAY (RY-3) REPLACEMENT The Power relay and turntable control relay are mounted on the control smart board and when it becomes faulty, must be replaced as an assembly. HOW TO ADJUST INTERLOCKS The Latch-Board is adjustable for door fit and switch operation. 1. Disconnect power, remove outer case, and discharge capacitor. 2. Loosen switch housing mounting screw at enlarged hole in vertical flange. 3. Adjust each switch housing for proper switch opera- tion, and door fit. Retighten screws. NOTE: Perform microwave leakage test when replac- ing or adjusting interlock switches or brackets. PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPO- SURE TO EXCESSIVE MICROWAVE ENERGY A. MICROWAVE EMISSION CHECK SHOULD BE PER- FORMED PRIOR TO SERVICING IF OVEN OPERA- TIVE. B. DO NOT OPERATE OR ALLOW THE OVEN TO BE OPERATED WITH DOOR OPEN. C. IF THE OVEN OPERATES WITH THE DOOR OPEN: 1 ) INSTRUCT THE USER NOT TO OPERATE THE OVEN. 2) CONTACT THE MANUFACTURER AND THE CEN- TER FOR DEVICES AND RADIOLOGICAL HEALTH IMMEDIATELY. D. MAKE THE FOLLOWING SAFETY CHECKS ON ALL OVENS TO BE SERVICED BEFORE ACTIVATING THE MAGNETRON OR OTHER MICROWAVE SOURCE, AND MAKE REPAIRS AS NECESSARY: 1. INTERLOCK OPERATION 2. PROPER DOOR CLOSING 3. SEAL AND SEALING SURFACES (ARCING, WEAR, AND OTHER DAMAGE) 4. DAMAGE TO OR LOOSENING OF HINGES AND LATCHES 5. EVIDENCE OF DROPPING OR ABUSE E. BEFORE TURNING ON MICROWAVE POWER FOR ANY TEST OR INSPECTION WITHIN THE MICROWAVE GENERATING COMPARTMENTS, CHECK THE MAGNETRON, WAVE GUIDE OR TRANS- MISSION LINE, AND CAVITY FOR PROPER ALIGN- MENT, INTEGRITY, AND CONNECTIONS. F. ANY DEFECTIVE OR MISADJUSTED COMPO- NENTS IN THE INTERLOCK, MONlTOR, DOOR SEAL AND MICROWAVE GENERATION AND TRANSMISSION SYSTEMS SHALL BE REPAIRED, REPLACED, OR ADJUSTED BY PROCEDURE DESCRIBED IN THIS MANUAL BEFORE THE OVEN IS RELEASED TO THE OWNER. G. A MICROWAVE LEAKAGE CHECK TO VERIFY COMPLIANCE WITH THE FEDERAL PERFOR- MANCE STANDARD SHOULD BE PERFORMED ON EACH OVEN PRIOR TO RELEASE TO THE OWNER. TO PREVENT ELECTRICAL SHOCK. USE EXTREME CAUTION WHEN DIAGNOSING OVEN WITH OUTER CASE REMOVED AND POWER "ON". THE HIGH VOLTAGE SECTION OF THE POWER SUPPLY INCLUDING FILAMENT LEADS IS 4000 VOLTS POTENTIAL WITH RESPECT TO GROUND. WARNING ! When 20 Amp. fuse is blown due to operation of monitor switch-both primary inter- locks and the monitor switch must be replaced. Also replace Relay (RY-2) when continuity check shows contacts shorted. WARNING ! Always be certain the capacitor is discharged before servicing. Mechanically discharge by placing an insulated handle screw driver between the diode connection of the capacitor and oven chassis ground. NOTE: Use screw head close to capacitor to insure ground metal contact. IMPORTANT SAFETY NOTICE THIS INFORMATION IS INTENDED FOR USE BY INDIVIDUALS POSSESSING ADEQUATE BACKGROUNDS OF ELECTRICAL, ELEC- TRONIC AND MECHANICAL EXPERIENCE. ANY ATTEMPT TO REPAIR A MAJOR APPLI- ANCE MAY RESULT IN PERSONAL INJURY AND PROPERTY DAMAGE. THE MANUFAC- TURER OR SELLER CANNOT BE RESPONSI- BLE FOR THE INTERPRETATION OF THIS INFORMATION, NOR CAN IT ASSUME ANY LIABILITY IN CONNECTION WITH ITS USE. 100 200 300 400 500 PRIMARY INTERLOCK MONITOR INTERLOCK DOOR SENSING MOUNTING SCREWS MODELS GLMB186KS GLMB186KB PLMB186KC Printed in Korea P/NO.: 3858W5T019Q PUB. NO. 31-20957