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The complete documentation consists of:
3
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Table of contents
4
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Notes on this operator’s manual
12
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Machine outside views
13
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Type labels and component numbers
18
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Front/rear axle number
19
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...inside the operator’s compartment
21
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Identification of warnings and dangers
24
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• The machine is intended for:
25
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General conduct and safety instructions
26
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Safety instructions regarding operation
28
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Applications with lifting accessories
30
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Trailers and attachments
31
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Safety instructions for service and maintenance
32
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Warning of special hazards
34
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Overview of cab
39
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Overview: see overleaf
40
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Placing into service
42
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Driving the machine
45
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Drive range selector [58]
46
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Parking brake [25]
47
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Actuate washer pump with tip switch 33
49
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Warning Lights: overview
50
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37 Warning Light (yellow) – air filter
51
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Before starting the engine
53
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Starting at temperatures below
54
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Engine preheater (option)
55
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Jump-starting the engine
56
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Before driving the machine
57
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Inspection of important functional
58
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The machine has 2 drive ranges.
60
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Parking the machine
63
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Cab heating and ventilation
66
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Window wash system
67
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To unfasten seat belt 29:
71
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Driver's door and side window
72
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• Turn lever 16 downward
73
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• Turn the key to the right
75
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Towing and transporting the machine
76
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Loading and transporting the
78
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Working with the machine
79
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Safe load indicator
80
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What to do if...
81
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Control valve for the telescopic unit: overview
82
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Control lever for attachments and 3rd
83
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Installing an attachment
85
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• Raise loader linkage (
86
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Taking an attachment off the quick
87
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Operation of the telescopic unit
90
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☞Proceed as follows:
91
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Safety device “Hose burst valve“
92
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Emergency lowering on the tilt cylin-
94
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Working with standard bucket and pallet forks
95
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Transporting with a full bucket
96
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Loading loose material
97
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If the material is hard to penetrate:
98
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Removing material/digging in soft soil
99
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Removing material/digging in hard soil
100
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Loading heaped material (non-compacted material)
101
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Working with pallet forks
103
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Loading the material
104
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Setting down the material
105
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Checked by operator
109
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Possible causes for malfunctions
110
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Specification for diesel fuel
116
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Changing the fuel filter
117
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Cleaning the fuel/water separator
118
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Bleeding the fuel system
119
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Engine lubrication system
120
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Changing the engine oil
121
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Changing the engine oil filter cartridge
122
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Engine and hydraulics cooling system
123
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Topping up the coolant level
125
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Functional check of the dust valve,
127
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Specific safety instructions
129
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Topping up the hydraulic oil
130
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Under the rear end of the machine:
131
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Important information concerning the
132
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Hydraulic oil return filter
133
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Replacing the breather filter
134
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Gearboxes and axles
135
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Changing the oil
136
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Front and rear axle differentials
137
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Front and rear axle planetary drives
138
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Lubricating the rear axle oscillation-type bearing
139
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Maintenance of the brake system
140
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Adjusting the wear pads
142
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Use of wrong tires or wheels can be hazardous.
144
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Instructions concerning specific components
147
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Checking the battery charge condition
148
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General maintenance work
149
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Inside the operator compartment
150
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Engine fluids and lubricants
152
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Maintenance kit for “1 st Inspection”
153
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Sturdy steel sheet frame, rubber-mounted engine
166
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Variable displacement pump
167
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Foot-operated, hydraulic disc brake + hydrostat
168
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Telescopic unit with bucket 1, 2
169
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Fuse boxes in side console
170
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Main fuses in engine compartment
171
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Effective acceleration value for the
173
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General tightening torques
174
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Specific converted values
176
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Proofs of maintenance
180
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Proofs of main
181
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Maintenance plan model 418T (overview)
182
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Maintenance plan model
184
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Legend for hydraulics diagram,
185
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Fuel level sensor
187
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©2002 GEHL Company, All rights reserved.
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