Genebre 2040 Manuals

Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) [email protected] - www.genebre.es GENEBRE S.A. LAST UPDATE: 17/08/2021 UPDATE NUMBER: 5 1 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 3 way ball valve "L" and "T" bore threaded and flanged ends Ref. GENEBRE: 2040–2040N–2041–2041N 2540–2541–2540E–2541E 2544–2545 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) [email protected] - www.genebre.es GENEBRE S.A. LAST UPDATE: 17/08/2021 UPDATE NUMBER: 5 2 Installation, operation and maintenance instructions 1. Product description. .................................................................................................... 3 2. Transport and Storage conditions ............................................................................. 3 3. Valve breakdown .......................................................................................................... 4 3.1 Drawing and Components (Art. 2040 / 2041) ......................................................................... 4 3.2 Drawing and Components (Art. 2540 / 2541) ......................................................................... 5 3.3 Drawing and Components (Art. 2540E / 2541E / 2544 / 2545) .............................................. 7 4. Installation instructions .............................................................................................. 8 4.1) Preparation ............................................................................................................................. 8 4.2) Assembling ............................................................................................................................. 8 5. Operating instructions ................................................................................................ 9 5.1) Usage ...................................................................................................................................... 9 5.2) Manual operation .................................................................................................................... 9 6. Maintenance instructions .......................................................................................... 10 6.1) Stem leaks ............................................................................................................................ 10 6.2) Body/Cap gasket leakage ..................................................................................................... 10 6.3) Leakage in the line (through seats). ..................................................................................... 11 7. Reparation instructions ............................................................................................. 11 7.1) Disassembling ...................................................................................................................... 11 7.2) Reassembling ....................................................................................................................... 13 8. Torque table: .............................................................................................................. 15 9. Hygiene and Safety Instructions: ............................................................................. 16 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) [email protected] - www.genebre.es GENEBRE S.A. LAST UPDATE: 17/08/2021 UPDATE NUMBER: 5 3 1. Product description. Genebre, S.A. offers a wide range of ball valves (90º turn), designed and assembled to handle and drive fluids in industrial procedures. The compatibility of materials used to build the valves (see technical specifications) and the application of valves to the different industrial processes is at user's risk. Valves will have an optimal behavior when working conditions do not exceed pressure and temperature limits (pressure curve) for which they have been designed. Please, refer to the product datasheet. 2. Transport and Storage conditions Transport and storage of this kind of products must be done keeping them in their original package! VISUAL INSPECTION Check whether during transport, unloading and placement the products have suffered damages. During storage it is recommended to keep them into the included protective wrapping to avoid damages or dirt accumulation in the ball. The wrap must not be removed until valve is to be installed. Valves must be stored in a dry and clean environment. If you notice any kind of anomaly during reception of the goods, contact immediately with GENEBRE in order to determine the possible responsibilities on the issue. Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) [email protected] - www.genebre.es GENEBRE S.A. LAST UPDATE: 17/08/2021 UPDATE NUMBER: 5 4 IMPORTANT NOTE: Before installing and/or manipulating these elements, READ CAREFULLY these instructions for use and OBSERVE all contained information. If you fail to understand any of their content, please contact GENEBRE, S.A. User is responsible for the safe use of these products, according to present instructions for use and specific technical documentation of the device. 3. Valve breakdown 3.1 Drawing and Components (Art. 2040 / 2041)