Genebre 2103 Manuals

Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) [email protected] - www.genebre.es GENEBRE S.A. LAST UPDATE: 22/12/2016 UPDATE NUMBER: 3 1 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Wafer butterfly valve GENEBRE Ref.: 2103 – 2109 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) [email protected] - www.genebre.es GENEBRE S.A. LAST UPDATE: 22/12/2016 UPDATE NUMBER: 3 2 Installation, operation and maintenance instructions 1) EXPLODED DRAWING ........................................................................................ 3 1.1) PARTS LIST ........................................................................................................... 4 2) STORAGE ............................................................................................................... 4 3) INSTALLATION INSTRUCTIONS ...................................................................... 5 3.1) PREPARATION ....................................................................................................... 5 3.2) ASSEMBLING ........................................................................................................ 5 4) OPERATION INSTRUCTIONS ............................................................................ 6 4.1) USAGE ................................................................................................................. 6 4.2) MANUAL OPERATION ............................................................................................ 6 4.3) REMOTE OPERATION ............................................................................................. 7 5) MAINTENANCE OPERATIONS .......................................................................... 7 6) REPAIR INSTRUCTIONS ..................................................................................... 7 6.1) DISASSEMBLING ................................................................................................... 7 6.2) REASSEMBLING .................................................................................................... 8 7) TORQUES ............................................................................................................... 9 7.1) BREAKAWAY TORQUES ........................................................................................ 9 8) HYGIENE AND SAFETY INSTRUCTIONS ........................................................ 9 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) [email protected] - www.genebre.es GENEBRE S.A. LAST UPDATE: 22/12/2016 UPDATE NUMBER: 3 3 1) Exploded drawing Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) [email protected] - www.genebre.es GENEBRE S.A. LAST UPDATE: 22/12/2016 UPDATE NUMBER: 3 4 1.1) Parts list N. Denominación / Name Material Acabado Superficial / Surface Treatment Cód. Recambio Spare Part Code 1 Cuerpo / Body Fundición / Cast Iron EN-GJL-200 Pintado Epoxi / Epoxy Painted ------ 2 Disco / Disc Fundición / Ductil Iron EN-GJL-400 (Art. 2103) Acero Inox. / Stainless Steel 1.4408 (Art. 2109) Cincado / Zn plated Granallado / Shot blasting ------ 3 Elastómero / Seat EPDM ------ E2109 4 Eje sup. / Upper stem Acero Inox. / Stainless Steel AISI 416 ------ ------ 5 Eje inf. / Lower stem Acero Inox. / Stainless Steel AISI 416 (≤ 12”) ------ ------ 6 Casquillo / Bush PTFE + Grafito / Graphite ------ ------ 7 Tórica / O’ ring NBR ------ ------ 8 Media arandela / Half washer Bronce / Bronze ------ ------ 9 Anillo Seeger / Seeger ring Acero Carbono / Carbon Steel Cincado / Zinc Plated ------ 10 Casquillo / Bush PTFE + Grafito / Graphite ------ ------ 11 Tapón / Plug Acero Carbono / Carbon Steel (≤ 12”) Cincado / Zinc Plated ------ 12 Placa dentada / Plate Acero Carbono / Carbon Steel Cincado / Zinc Plated ------ 13 Palanca / Handle Aluminio o Fundición EN-GJL-200 / Aluminium or Cast iron EN-GJL-200 Pintado Epoxi / Epoxy Painted ------ 19 Tornillo / Screw Acero Carbono / Carbon Steel Cincado / Zinc Plated ------ 20 Arandela / Washer Acero Carbono / Carbon Steel Cincado / Zinc Plated ------ 21 Tuerca / Nut Acero Carbono / Carbon Steel Cincado / Zinc Plated ------ 22 Arandela / Washer Acero Carbono / Carbon Steel Cincado / Zinc Plated ------ 23 Tapón / Plug Fundición / Cast Iron EN-GJL-200 ( ≥ 14” ) Pintado Epoxi / Epoxy Painted ------ 24 Tórica / O’ring NBR ( ≥ 14” ) ------ ------ 25 Tornillo / Bolt Acero Carbono / Carbon Steel ( ≥ 14” ) Cincado / Zinc Plated ------ 2) Storage Manual valves are provided by default in a half-open position whereas automated valves usually are in a close position due to the standard error position NC (normally closed). During storage it is recommended to keep them in this same position, with the included protective wrapping to avoid damages or dirt accumulation. The wrap must not be removed until valve is to be installed. As far as possible, valves must be stored in a dry and clean environment.

Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) [email protected] - www.genebre.es GENEBRE S.A. LAST UPDATE: 08/02/2017 UPDATE NUMBER: 1 1 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Lug butterfly valve GENEBRE Reference: 2108 – 2108A Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) [email protected] - www.genebre.es GENEBRE S.A. LAST UPDATE: 08/02/2017 UPDATE NUMBER: 1 2 Installation, operation and maintenance instructions 1) PRODUCT DESCRIPTION ................................................................................................ 3 2) EXPLODED DRAWING ...................................................................................................... 3 2.1) PARTS LIST ................................................................................................................................................ 4 3) STORAGE ........................................................................................................................... 4 4) INSTALLATION INSTRUCTIONS ...................................................................................... 4 4.1) PREPARATION ......................................................................................................................................... 4 4.2) ASSEMBLING ............................................................................................................................................ 5 5) OPERATION INSTRUCTIONS ........................................................................................... 6 5.1) USAGE .......................................................................................................................................................... 6 5.2) MANUAL OPERATION .......................................................................................................................... 6 5.3) REMOTE OPERATION ........................................................................................................................... 7 6) MAINTENANCE OPERATIONS ......................................................................................... 7 7) REPAIR INSTRUCTIONS ................................................................................................... 7 7.1) DISASSEMBLING..................................................................................................................................... 8 7.2) REASSEMBLING ...................................................................................................................................... 8 8) TORQUES ........................................................................................................................... 9 8.1) TORQUES TO ACTIVATE THE VALVES (N.M) .......................................................................... 9 9) HYGIENE AND SAFETY INSTRUCTIONS ......................................................................... 9 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) [email protected] - www.genebre.es GENEBRE S.A. LAST UPDATE: 08/02/2017 UPDATE NUMBER: 1 3 1) Product description Genebre, S.A. offers a wide range of ball valves (90º turn), designed and assembled to handle and drive fluids in industrial procedures. The compatibility of materials used to build the valves (see technical specifications) and the application of valves to the different industrial processes is at user's risk. Valves will have an optimal behaviour when working conditions do not exceed pressure and temperature limits (pressure curve) for which they have been designed. Please, refer to the product datasheet. 2) Exploded drawing Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) [email protected] - www.genebre.es GENEBRE S.A. LAST UPDATE: 08/02/2017 UPDATE NUMBER: 1 4 2.1) Parts list N. Denominación / Name Material Acabado Superficial / Surface Treatment Cód. Recambio Spare Part Code 1 Cuerpo / Body Fundición / Cast Iron EN-GJL-400 Pintado Epoxi / Epoxy Painted ------ 2 Disco / Disc Acero Inox. / Stainless Steel 1.4408 (CF8M) Granallado / Shot blasting ------ 3* Elastómero / Seat EPDM ------ E2109 4 Eje Sup / Upside Stem Acero Inox. / Stainless Steel AISI 416 ------ ------ 5 Eje Inf / Downside Stem Acero Inox. / Stainless Steel AISI 416 ------ ------ 6 Casquillo / Bush PTFE + Grafito / Graphite ------ ------ 7 Casquillo / Bush PTFE + Grafito / Graphite ------ ------ 8 Arandela / Washer Bronce / Bronze ------ ------ 9 Seeger DIN 472 ------ ------ 10 Tórica / O’ ring NBR ------ ------ 11 Tapón / Plug Acero Carbono / Carbon Steel Cincado / Zinc Plated ------ 12 Placa dentada / Plate Acero Carbono / Carbon Steel Cincado / Zinc Plated ------ 13→18 Palanca / Handle Aluminio 2"-6" o Fundición EN-GJL-200 8"-10" Aluminium 2"-6" or Cast iron EN-GJL-200 8"-10" Pintado Epoxi / Epoxy Painted ------ 19→21 Tornillo+Tuerca+Arandela Screw+Nut+Washer Acero / Steel Cincado / Zinc Plated ------ 22 Arandela / Washer Acero / Steel Cincado / Zinc Plated ------ 23 Tapa / Cover (≥14") Fundición / Cast Iron EN-GJL-400 Pintado Epoxi / Epoxy Painted ------ 24 Tórica / O’ ring (≥14") NBR ------ ------ 25 Tornillo / Screw (≥14") Acero / Steel Cincado / Zinc Plated ------ 3) Storage Manual valves are provided by default in a half-open position whereas automated valves usually are in a close position due to the standard error position NC (normally closed). During storage it is recommended to keep them in this same position, with the included protective wrapping to avoid damages or dirt accumulation. The wrap must not be removed until valve is to be installed. As far as possible, valves must be stored in a dry and clean environment. 4) Installation instructions 4.1) Preparation Remove any material remains of the valve wrapping. Serious problems may arise with the installation of a valve in a dirty pipe. Make sure the pipe is not dirty and doesn’t have welding particles, for example, before installing it. This may cause irreparable damages in the valve when the equipment is started → prepare a clean working area. Plan beforehand enough space for future maintenance operations. Joints between valve and pipe flanges are not necessary, as the elastomer is designed to keep tightness amongst them.