Happy Trails HTP5-4-5.1 Manuals

Remove the screw from the bottom of the tank as shown in Fig 1. Repeat this process on both sides of the motorcycle. Place an M875C bolt with a 5/16” flat washer through the lower hole in the NERF bar, then into the hole in the bottom of the tank noted in Step 1. Tighten this bolt until snug to hold the engine guard in place while completing Step 3. Installation on both sides of the NERF bar are the iden- tical. Place an aluminum frame clamp on the frame tube near the rear of the motor as shown in Fig 3. Place a plastic spacer between the NERF rear mount- ing point and the aluminum frame clamp. Insert two M625C screws through two 3/16” flatwashers. Slide the screws through the NERF bar mounting point, plastic spacer and begin tightening them into the aluminum frame clamp. Do not tighten these bolts completely. Fig1 Fig 2 Fig 3 Step 1 Step 2 Step 3 HTP5-4-5.1 KTM 950/990 NERF BAR Thank you for purchasing Happy Trails products. Our products are proudly hand made in Boise Idaho, USA. If you have any questions or concerns about the installation of this product, please con- tact us directly at 1-800-444-8770 or e-mail [email protected]. Before you begin, place the bike on a hard level surface where you have room to work. Lay out the parts included in this kit and compare to the parts list on the final of these instructions. If any parts or hardware are missing, contact us immediately at the number or email listed above.