Harbor Freight Tools 93793 Manuals

Dual MIG Welder Model 93793 Set up and Operating Instructions Visit our website at: http://www.harborfreight.com Read this material before using this product. Failure to do so can result in serious injury. Save this manual. Copyright© 2006 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. For technical questions or replacement parts, please call 1-800-444-3353. Cover Revised 09l Page 2 For technical questions, please call 1-800-444-3353. SKU 93793 Contents PRODUCT SPECIFICATIONS...............................................................3 GENERAL SAFETY RULES..................................................................3 Specific Safety Rules........................................................................................6 Grounding..........................................................................................................9 Extension Cords...............................................................................................10 Symbology........................................................................................................10 UNPACKING.........................................................................................10 ASSEMBLY INSTRUCTIONS...............................................................11 To Attach The Handle....................................................................................... 11 To Install The Rear Wheels And Casters........................................................ 11 To Install a 2 lb. Wire Spool.............................................................................12 To Install a 10 lb. Wire Spool...........................................................................12 To Route The Wire............................................................................................13 To Change Wire Settings.................................................................................15 Setting The Gun Polarity For Wire Type......................................................... 16 To Attach The Ground Cable With Clamp...................................................... 16 To Install A Gas Cylinder.................................................................................17 OPERATING INSTRUCTIONS.............................................................18 Before You Begin Welding...............................................................................18 Duty Cycle (Duration of Use)...........................................................................18 Setting Up The Weld.........................................................................................19 Holding The Welding Torch.............................................................................20 Weld Settings Chart.........................................................................................21 Weld Diagnosis.................................................................................................23 When the Weld is Completed..........................................................................25 INSPECTION, MAINTENANCE, AND CLEANING..............................26 Nozzle Inspection, Cleaning, and Replacement............................................ 26 Contact Tip Inspection, Cleaning, And Replacement................................... 26 Replacing The Welding Torch Liner............................................................... 27 Parts Lists and Diagrams...................................................................28 Wiring Schematic.............................................................................................28 Parts List...........................................................................................................29 Assembly Diagram...........................................................................................30 TROUBLESHOOTING..........................................................................32 WARRANTY..........................................................................................34 Page 3 For technical questions, please call 1-800-444-3353. SKU 93793 PRODUCT SPECIFICATIONS Welding Current 35 ~ 140 A Duty Cycle 18% @ 140 A / 100% @ 45 A (Refer to chart and explanation on page 18) Power Consumption 240 V~ / 60 Hz / 25 A (Connect to a 25 A minimum dedicated circuit) Open Voltage 15.5 - 20 V Required Power Plug Type 3-Prong, 240 V~, polarized, twist lock (not included) NEMA #L6-30 or equivalent Power Cord Rating 12 AWG x 3C x 6’ Long Gas Inlet Size 1/4” Ground Cable 4 Gauge / 6’ Long Torch Power Cable 8 Gauge / 6’ Long Thermal Overload Protection (with Light) Automatic shutdown and restart after cool down Wire Size 0.23” to 0.035” Wire Spool Size 7-3/4” Diameter Included Torch Tip Size 0.030” Accessories Wheel Kit / Wire Spool / Torch Assy. / Grounding Clamp Wire Brush & Hammer / Spare 1.0 & 0.8 Welding Tips Hand-Held Face Shield Net Weight 103 lb. SAVE THIS MANUAL You will need this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference. GENERAL SAFETY RULES WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury. SAVE THESE INSTRUCTIONS WORK AREA Keep your work area clean and well lit. 1. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of 2. flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. Keep bystanders, children, and visitors away while operating a power tool. 3. Distractions can cause you to lose control. Protect others in the work area from debris such as chips and sparks. Provide barriers or shields as needed.