Harbor Freight Tools VULCAN PROTIG 200 Manuals

Visit our website at: http://www.harborfreight.com Email our technical support at: [email protected] Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1--1-888-380-0318 as soon as possible. Copyright© 2017 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL. Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-380-0318 as soon as possible. Copyright© 2017 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL. Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-380-0318 as soon as possible. Copyright© 2017 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL. Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-380-0318 as soon as possible. Copyright© 2017 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL. Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. 17k When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-380-0318 as soon as possible. Copyright© 2017 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL. Page 2 For technical questions, please call 1-888-380-0318. Item 63619 SAFETy MAINTENANcE BASIc WELdINg WELdINg TIpS SETUP SAFETy MAINTENANcE BASIc WELdINg WELdINg TIpS SETUP Table of contents Safety ...................................................................... 2 Specifications .......................................................... 7 Setup ....................................................................... 8 Basic Welding ......................................................... 12 Welding Tips ........................................................... 20 Maintenance and Service ....................................... 24 Parts List and Diagrams ......................................... 25 Warranty ................................................................. 28 WARNINg SyMBOLS ANd dEFINITIONS This is the Safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all Safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Addresses practices not related to personal injury. IMpORTANT SAFETy INFORMATION Read all Safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. general Safety pROTEcT yourself and others. Read and understand this information. 1. Before use, read and understand manufacturer′s instructions, Material Safety Data Sheets (MSDS′s), employer′s Safety practices, and ANSI Z49.1. 2. Keep out of reach of children. Keep children and bystanders away while operating. 3. place the welder on a stable location before use. If it falls while plugged in, severe injury, electric shock, or fire may result. 4. do not overreach. Keep proper footing and balance at all times. 5. Stay alert, watch what you are doing and use common sense when operating a welder. do not use a welder while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating welders may result in serious personal injury. 6. Avoid unintentional starting. Make sure you are prepared to begin work before turning on the Welder. 7. Never leave the Welder unattended while energized. Turn power off if you have to leave. 8. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Page 3 For technical questions, please call 1-888-380-0318. Item 63619 SAFETy MAINTENANcE BASIc WELdINg WELdINg TIpS SETUP SAFETy MAINTENANcE BASIc WELdINg WELdINg TIpS SETUP Fume and gas Safety INHALATION HAZARD: Welding and plasma cutting produce toxic fumes. 1. Exposure to welding or cutting exhaust fumes can increase the risk of developing certain cancers, such as cancer of the larynx and lung cancer. Also, some diseases that may be linked to exposure to welding or plasma cutting exhaust fumes are: • Early onset of Parkinson’s Disease • Heart disease • Ulcers • Damage to the reproductive organs • Inflammation of the small intestine or stomach • Kidney damage • Respiratory diseases such as emphysema, bronchitis, or pneumonia Use natural or forced air ventilation and wear a respirator approved by NIOSH to protect against the fumes produced to reduce the risk of developing the above illnesses. 2. do not use near degreasing or painting operations. 3. Keep head out of fumes. Do not breathe exhaust fumes. 4. Use enough ventilation, exhaust at arc, or both, to keep fumes and gases from breathing zone and general area. If engineering controls are not feasible, use an approved respirator. 5. Work in a confined area only if it is well-ventilated, or while wearing an air-supplied respirator. 6. Have a recognized specialist in Industrial Hygiene or Environmental Services check the operation and air quality and make recommendations for the specific welding situation. Follow OSHA guidelines for Permissible Exposure Limits (PEL’s) and the American Conference of Governmental Industrial Hygienists recommendations for Threshold Limit Values (TLV’s) for fumes and gases. Arc Ray Safety ARc RAyS can injure eyes and burn skin. 1. Wear ANSI-approved welding eye protection featuring at least a number 10 shade lens rating. 2. Wear leather leggings, fire resistant shoes or boots during use. Do not wear pants with cuffs, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks. 3. Keep clothing free of grease, oil, solvents, or any flammable substances. Wear dry, insulating gloves and protective clothing. 4. Wear an approved head covering to protect the head and neck. Use aprons, cape, sleeves, shoulder covers, and bibs designed and approved for welding and cutting procedures. 5. Wear an approved welding jacket or long sleeves to protect forearms from radiation burns. 6. When welding/cutting overhead or in confined spaces, wear flame resistant ear plugs or ear muffs to keep sparks out of ears. Page 4 For technical questions, please call 1-888-380-0318. Item 63619 SAFETy MAINTENANcE BASIc WELdINg WELdINg TIpS SETUP SAFETy MAINTENANcE BASIc WELdINg WELdINg TIpS SETUP Electrical Safety ELEcTRIc SHOcK can KILL. 1. Turn off, disconnect power, and discharge Electrode to ground before setting down torch/Electrode holder and before service. 2. do not touch energized electrical parts. Wear dry, insulating gloves. Do not touch Electrode holder, Electrode, welding torch, or welding wire with bare hand. Do not wear wet or damaged gloves. 3. connect to grounded, gFcI-protected power supply only. 4. do not use near water or damp objects. 5. people with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. 6. do not expose welders to rain or wet conditions. Water entering a welder will increase the risk of electric shock. 7. do not abuse the cord. Never use the cord for carrying, pulling or unplugging the welder. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. 8. do not use outdoors. 9. Insulate yourself from the workpiece and ground. Use nonflammable, dry insulating material if possible, or use dry rubber mats, dry wood or plywood, or other dry insulating material large enough to cover your full area of contact with the work or ground. Fire Safety ARc ANd SLAg can cause fire. 1. clear away or protect flammable objects. Remove or make safe all combustible materials for a radius of 35 feet (10 meters) around the work area. Use a fire resistant material to cover or block all open doorways, windows, cracks, and other openings. 2. Keep ABc-type fire extinguisher near work area and know how to use it. 3. Maintain a safe working environment. Keep the work area well lit. Make sure there is adequate surrounding workspace. Keep the work area free of obstructions, grease, oil, trash, and other debris. 4. do not operate welders in atmospheres containing dangerously reactive or flammable liquids, gases, vapors, or dust. Provide adequate ventilation in work areas to prevent accumulation of such substances. Welders create sparks which may ignite flammable substances or make reactive fumes toxic. 5. If working on a metal wall, ceiling, etc., prevent ignition of combustibles on the other side by moving the combustibles to a safe location. If relocation of combustibles is not possible, designate someone to serve as a fire watch, equipped with a fire extinguisher, during the cutting process and for at least one half hour after the cutting is completed. 6. do not weld or cut on materials having a combustible coating or combustible internal structure, as in walls or ceilings, without an approved method for eliminating the hazard. 7. do not dispose of hot slag in containers holding combustible materials. 8. After welding, make a thorough examination for evidence of fire. Be aware that easily visible smoke or flame may not be present for some time after the fire has started. 9. do not apply heat to a container that has held an unknown substance or a combustible material whose contents, when heated, can produce flammable or explosive vapors. Clean and purge containers before applying heat. Vent closed containers, including castings, before preheating, welding, or cutting.