Hatco PMG-60 Manuals

■#1 IN SERVICE AFTER THE SALE: ●Network of over 500 authorized service agents ●Industry leading “bumper- to-bumper” warranty ●24/7 factory support technical assistance ●More than 90 parts distributors in USA and Canada ●Decades of brand reliability you can trust ■#1 IN QUALITY AND RELIABILITY: ●Over 50 years as a leader in hot water heating ●Castone ® lined tanks with full 10-year warranty ●Lifetime perforation warranty on jacket and base ●Multi-element design for increased reliability ●Ambient compensating thermostats for accurate rinse water temperature ■#1 IN PRODUCT PERFORMANCE: ●Models and sizes to match every dishmachine ●Step loading for quick response to peak demand ●Low-water probe/cut-off increases component life ●180ºF (82ºC) rinse water every time you need it ●Power-saving control and indicator light for non-use periods ■#1 IN CUSTOMER SERVICE: ●Dozens of models in Quick-Ship inventory ●Midwest location for shipping coast-to-coast ●Nationwide network of Sales Representatives and Dealers ●Customer service staff easy to do business with ●Emergency delivery for critical situations For more information contact your local Sales Representative or call Hatco Corporation (800) 558-0607 or (414) 671-6350. www.hatcocorp.com Printed in U.S.A. September 2004 Form No. YHBH/FSHC-0904 BOOSTER HEATERS BOOSTER HEATERS When it comes to foodservice sanitation, no one can afford to take risks. And when it comes to selecting a hot water booster for your dishwasher, Hatco is the best choice you can make. Why settle for an imitation when choosing a dishware sanitizing system? Choose the best hot water booster heater available ... Hatco!

PROTECT YOUR CUSTOMER’S WELL-BEING WITH CLEAN, SANITIZED DISHWARE! GAS BOOSTER WATER HEATERS

FREQUENTLY ASKED QUESTIONS POWERMITE® GAS BOOSTER WATER HEATERS MODELS: PMG-60, PMG-100 & PMG-200

NATURAL GAS Altitude: ft. above sea level 0 – 2000 2001-3000 3001-4000 4001-5000 5001-6000 6001-7000 7001-8000 8001-8500 8501-9500 9501-10500 PMG-60 Approved Input Rate: c 58000 56154 54308 52462 50615 48769 46923 46000 44160 42320 Suggested Orifice Size: d #55DMS #56DMS GPH Capacity Derate: e 1 0.97 0.94 0.90 0.87 0.84 0.81 0.79 0.76 0.73 PMG-100 Approved Input Rate: c 105000 103363 101726 100089 98452 96815 95178 94360 90585 86811 Suggested Orifice Size: d #34DMS GPH Capacity Derate: e 1 0.98 0.97 0.95 0.94 0.92 0.91 0.90 0.86 0.83 PMG-200 Approved Input Rate: c 195000 171600 163800 156000 148200 140400 132600 128700 123552 118404 Suggested Orifice Size: d #35 DMS #36DMS #37DMS #38DMS #39DMS #40DMS #41DMS #42DMS GPH Capacity Derate: e 1 0.88 0.84 0.80 0.76 0.72 0.68 0.66 0.63 0.61 Notes: c This is the maximum allowable btu rate certified by AGA. These are to be verified by the qualified gas installer on site. Check Heat Value with local Gas Utility. d The first orifice size is the factory built unit. The next sizes are shown at the altitudes where a change is required to allow pressure adjustments to the approved input rates. e This is a derate multiplier to use when sizing a gas booster for a given application. Take this value and multiply it by the GPH found on the Hatco sizing chart to insure it will provide the capacity you need. You can also use this value by dividing it into your capacity needs and take the resulting adjusted GPH to the sizing chart to select a gas booster. ALTITUDE SUMMARY PUBLICATION DATA FOR POWERMITE® GAS BOOSTERS

ITEM# Model PMG-60 with optional Stainless Steel Body and Base and PMGH-60 Exhaust Hood Model PMG-100 HATCO CORPORATION P.O. Box 340500 Milwaukee, WI 53234-0500 U.S.A. (800) 558-0607 • (414) 671-6350 • Fax (800) 543-7521 • Int’l. Fax (414) 671-3976 www.hatcocorp.com • E-mail: [email protected] Form No. PMG Spec Sheet Printed in U.S.A. January 2007 POWERMITE ® GAS BOOSTER WATER HEATERS Models PMG-60, PMG-100, PMG-200 Model PMG-200 The Hatco Powermite Gas Booster Water Heater provides 180°F (82°C) sanitizing hot water and long life dependability. Designed to fit under the dishtable, near the dishwasher, minimizes the heat loss that can occur when heaters are installed in a remote location. FLEXIBILITY All models can operate on either natural or propane gas and feature a burner system that utilizes both primary and secondary air for consistent ignition. PMG-60… for single tank, door-type machines. It has 58,000 BTU heating capacity with a storage capacity of 3.2 gallons (12 liters) and has an output equivalent to approximately 13.5kW. This unit can naturally and safely vent directly into the room. Consult local codes for venting requirements. The PMG-60 can increase the temperature of 135 gallons/hour (511 liter/hr) by 40°F (22°C). PMG-100… for 2-tank, conveyor machines. It has 105,000 BTU heating capacity with a storage capacity of 5 gallons (19 liters) and has an output equivalent to approximately 24kW. The PMG-100 can increase the temperature of 241 gallons/hour (912 liter/hr) by 40°F (22°C). PMG-200… for large, conveyor-type dishwashing operations. This 195,000 BTU gas booster water heater has an output equivalent to approximately 45kW and has a 5 gallon (19 liter) storage capacity. The PMG-200 can increase the temperature of 452 gallons/hour (1711 liter/hr) by 40°F (22°C). Models PMG-100 and -200 use a forced draft system with a 4" (102 mm) diameter adapter provided to allow the installer to hook up the exhaust venting to meet regulatory and local codes. QUALITY The following features assure the best performance for years to come: • Stainless steel tanks. • Stainless steel front and top, with powdercoat sides and back (stainless steel body available). • Finned tube copper heat exchanger. • Spark to light with standing pilot. • Eight blade type burners in the PMG-60, three tube type burners in the PMG-100, six tube type burners in the PMG-200. • Temperature/pressure relief valve. • Pressure reducing valve. • Two temperature/pressure gauges. • Low-water cut-off. • Blended phosphate water treatment system. • Shock absorber. Input Temperature Rise Model MBH (1,000 BTU/HR) 30° (16°) 40° (22°) 50° (28°) 60° (30°) 70° (39°) PMG-60 58 181 ( 685) 135 ( 511) 108 ( 409) 90 ( 341) 77 (292) PMG-100 105 321 (1215) 241 ( 912) 193 ( 731) 161 ( 610) 138 (522) PMG-200 195 602 (2279) 452 (1711) 361 (1367) 301 (1139) 258 (977) BOOSTER SIZING Water Temperature Recovery Table in GPH (LPH) and °F (°C) Note: Installations above 2,000 ft. (610 m) will reduce the above capacities and may require orifice changes to meet IAS safety compliance. Consult “Installation and Operating Manual” for sizing adjustments and orifice changes. WATER QUALITY REQUIREMENTS Incoming water in excess of 3.0 grains of hardness per gallon (GPG) (.75 grains of hardness per liter) must be treated and softened before being supplied to booster heater(s). Water containing over 3.0 GPG (.75 GPL) will decrease the efficiency and reduce the operating life of the unit. Note: Product failure caused by liming or sediment buildup is not covered under warranty. ANSI/NSF 5

ITEM# Model PMG-60 with optional Stainless Steel Body and Base and PMGH-60 Exhaust Hood Model PMG-100 HATCO CORPORATION P.O. Box 340500 Milwaukee, WI 53234-0500 U.S.A. (800) 558-0607 • (414) 671-6350 • Fax (800) 543-7521 • Int’l. Fax (414) 671-3976 www.hatcocorp.com • E-mail: [email protected] Form No. PMG Spec Sheet Printed in U.S.A. January 2007 POWERMITE ® GAS BOOSTER WATER HEATERS Models PMG-60, PMG-100, PMG-200 Model PMG-200 The Hatco Powermite Gas Booster Water Heater provides 180°F (82°C) sanitizing hot water and long life dependability. Designed to fit under the dishtable, near the dishwasher, minimizes the heat loss that can occur when heaters are installed in a remote location. FLEXIBILITY All models can operate on either natural or propane gas and feature a burner system that utilizes both primary and secondary air for consistent ignition. PMG-60… for single tank, door-type machines. It has 58,000 BTU heating capacity with a storage capacity of 3.2 gallons (12 liters) and has an output equivalent to approximately 13.5kW. This unit can naturally and safely vent directly into the room. Consult local codes for venting requirements. The PMG-60 can increase the temperature of 135 gallons/hour (511 liter/hr) by 40°F (22°C). PMG-100… for 2-tank, conveyor machines. It has 105,000 BTU heating capacity with a storage capacity of 5 gallons (19 liters) and has an output equivalent to approximately 24kW. The PMG-100 can increase the temperature of 241 gallons/hour (912 liter/hr) by 40°F (22°C). PMG-200… for large, conveyor-type dishwashing operations. This 195,000 BTU gas booster water heater has an output equivalent to approximately 45kW and has a 5 gallon (19 liter) storage capacity. The PMG-200 can increase the temperature of 452 gallons/hour (1711 liter/hr) by 40°F (22°C). Models PMG-100 and -200 use a forced draft system with a 4" (102 mm) diameter adapter provided to allow the installer to hook up the exhaust venting to meet regulatory and local codes. QUALITY The following features assure the best performance for years to come: • Stainless steel tanks. • Stainless steel front and top, with powdercoat sides and back (stainless steel body available). • Finned tube copper heat exchanger. • Spark to light with standing pilot. • Eight blade type burners in the PMG-60, three tube type burners in the PMG-100, six tube type burners in the PMG-200. • Temperature/pressure relief valve. • Pressure reducing valve. • Two temperature/pressure gauges. • Low-water cut-off. • Blended phosphate water treatment system. • Shock absorber. Input Temperature Rise Model MBH (1,000 BTU/HR) 30° (16°) 40° (22°) 50° (28°) 60° (30°) 70° (39°) PMG-60 58 181 ( 685) 135 ( 511) 108 ( 409) 90 ( 341) 77 (292) PMG-100 105 321 (1215) 241 ( 912) 193 ( 731) 161 ( 610) 138 (522) PMG-200 195 602 (2279) 452 (1711) 361 (1367) 301 (1139) 258 (977) BOOSTER SIZING Water Temperature Recovery Table in GPH (LPH) and °F (°C) Note: Installations above 2,000 ft. (610 m) will reduce the above capacities and may require orifice changes to meet IAS safety compliance. Consult “Installation and Operating Manual” for sizing adjustments and orifice changes. WATER QUALITY REQUIREMENTS Incoming water in excess of 3.0 grains of hardness per gallon (GPG) (.75 grains of hardness per liter) must be treated and softened before being supplied to booster heater(s). Water containing over 3.0 GPG (.75 GPL) will decrease the efficiency and reduce the operating life of the unit. Note: Product failure caused by liming or sediment buildup is not covered under warranty. ANSI/NSF 5

POWERMITE® GAS BOOSTER HEATER INSTALLATION, OPERATING, SERVICE AND PARTS MANUAL MODEL: PMG-60 58,000 BTU I&W #07.05.053.00 - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fire department. - Installation and service must be performed by a qualified installer, service agency or the gas supplier. - Ne pas entreposer ni utiliser d’essence ou ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil. - QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ: •Ne pas tenter d’allumer d’appareil. •Ne touchez à aucun interrupteur; ne pas vous servir des téléphones se trouvant dans le bâtiment. •Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur. •Si vous ne pouvez rejoindre le fournisseur, appelez le service des incendies. - L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz. WATER HEATERS FOR OTHER THAN RECREATIONAL VEHICLE INSTALLATION ONLY CHAUFFE-EAU POUR INSTALLATION AUTRE QUE DANS DES VÉHICULES DE LOISIR UNIQUEMENT WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter out dommage matériel, toute blessure ou la mort.

P ROTECT YOUR CUSTOMER’S WELL-BEING WITH CLEAN, SANITIZED DISHWARE! GAS BOOSTER WATER HEATERS