Honeywell S4965 Series Manuals

PRODUCT HANDBOOK 1 EN2R-9053 0408R11-NE Subject to change without notice. All rights reserved. S4965 SERIES COMBINED VALVE AND BOILER CONTROL SYSTEMS APPLICATION The S4965 boiler controls have been developed for application in gas fired domestic appliances. The S4965 boiler controls are used in conjuction with the VK41.. series modulating or non modulating gas controls. (see Product Handbook EN2R-9025 and EN2R-9004) They provide both an optimised safety sub-system for programmed safe light-up and flame supervision of the main burner of the appliance and a boiler comfort control sub system for temperature, pump, and 3-way valve control Bi-directional communication with a MMI enables comprehensive diagnostics and operation. For glossary of terms, abbrevations and symbols see document EN2R-9039 Contents General Description ......................................................................... 2 Features ............................................................................ 3 Dimensional drawing S4965 boiler control ........................ 4 Technical Specifications .................................................................... 5 Connection diagram .......................................................... 7 Timing diagram ................................................................ 8 Description of LOCON ...................................................... 9 Description of SQUARE................................................... 10 General considerations ................................................... 11 Electrical connections and wiring .................................... 12 Adjustments and final checkout ...................................... 13 Various EMC guidelines ............................................................... 14 Quality assurance statement ........................................... 15 Standards and approvals ................................................ 15 Ordering information ....................................................... 16 EN2R-9053 0408R11-NE 2 DESCRIPTION The Combined Valve Boiler Control (CVBC) is the combination of a VK41.. modulating or non-modulating gas control with an electronic boiler control. The boiler control consists of an automatic ignition control and a comfort boiler control. Most of the standard control functions of a gas fired boiler can be performed within one single control box which can easily be clicked on the gas control. Possible applications are: • Instantaneous water heaters. • Floor standing boilers. • Combi boilers. • Low Nox boilers. • Condensing boilers. • See chapter Features for the standard features which can be implemented in this control box. ALARM RESET 3 EN2R-9053 0408R11-NE FEATURES • Multi trial full sequence ignition control. • Permanent operation in accordance with EN 298 (2003). • Non volatile lock-out. • Self learning ignition sequence; no minimum adjustment, using LOCON. • Direct Burner- or Intermittent Pilot operation. • Integral ignition including emission filter. • Combined ignition and flame sensing option. • Phase insensitive flame detection. • Lock-out at flame simulation. • Restart after flame loss. • AC or DC fan control (24 VDC fan needs external trafo). • Dynamic airflow check. • Lock-out on no air. • Automatic fan assisted/atmospheric recognition. • Integral gas pressure modulation circuitry. • Pump control. • 3-way valve control. • Multi temperature CH and DHW control with DHW priority setting. • ∆T control in CH mode • Flow sensor input for DHW detection and control • Sensor- or contact switch high limit at control. • Communication to MMI enabling comprehensive diagnostics and operation. • Factory safety parameter settings. • Installer and OEM comfort boiler control parameter settings. • On board transformer and wiring center. • Integral and/or remote reset and alarm indicator. • Electrical safety in accordance with EN 60730-1 (2000). • Replacable fuse • OpenTherm communication EN2R-9053 0408R11-NE 4 DIMENSIONAL DRAWING S4965 BOILER CONTROL Molex Minifit (for X1) and Microfit (for X11 and X12) can be used as alternatives Dimension cover 110 115 120 117 82 64 46 17 12 61 14 33 24 16 1 6 3 1 1 8 9 16 18 1 5 10 X11 X12 X1 Material : ABS - V0 Tolerances ± 1 mm unless noted FOR CONNECTORS, USE FEMALE PARTS Plastic part Pins Terminal X1 TYCO 1-106527-0 10 TYCO 106528-2 (reel) (for AWG 22-26, insulation diameter 1,20 - 1,75 mm) X11 TYCO 794617-6 6 TYCO 794607 (reel) TYCO 794611 (for AWG 26-30) X12 TYCO 1-794617-6 16 X12 TYCO 1-794617-8 18 6,6 ± 0,4 3,3 ± 0,3 68,1 ±0,3 33,4 74,65 48,2 Material : ABS - V0 Tolerances ± 1 mm unless noted