Honeywell V8043A1312/U Manuals

INSTALLATION INSTRUCTIONS 33-00402EF-01 V8043 Zone Valves with Press Connection APPLICATION These valves consist of an actuator motor and valve assembly for controlling the flow of hot and/or cold water. The V8043A provides two-position, straight- through control of supply water. The valves are designed for use with fan coil and other units requiring quiet, compact water valves. The V8043E and V8043F also control supply water for baseboard radiators and convectors. INSTALLATION When Installing this Product... 1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition. 2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application. 3. Installer must be a trained, experienced service technician. 4. After installation is complete, check out product operation as provided in these instructions. CAUTION 1. Disconnect power supply before connecting wiring to prevent electrical shock of equipment damage. 2. Normally it is not necessary to remove the powerhead from the valve body during installation. If the valve must be disassembled, be certain that it is reassembled with the water flow in the direction of the arrow. Reversal of the powerhead will result in damage to the gear train. 3. On 24V systems, never jumper the valve coil terminals even temporarily. This may burn out the heat anticipator in the thermostat. IMPORTANT Use this valve in hydronic heating systems which do not contain dissolved oxygen in the system water. The dissolved oxygen, which is found in systems that have a frequent source of makeup water, causes the rubber plug inside the valve to deteriorate and eventually fail. LOCATION Install the valve in an area with adequate clearance to: — move the manual opening lever on the side of the powerhead; — remove the powerhead cover; — wire the powerhead; — replace the powerhead motor. The valve location should be in an area where the temperature does not exceed the maximum valve operating temperature as shown in Specifications. Model Pipe Size Description V8043A1311/U DN15 1/2" Zone Valve Pro Press with 18" lead wires V8043A1312/U DN20 3/4" Zone Valve Pro Press with 18" lead wire V8043A1313/U DN25 1" Zone Valve Pro Press with 18" lead wires V8043E1411/U DN15 1/2" Zone Valve Pro Press with 18" lead wires and End Switch V8043E1412/U DN20 3/4" Zone Valve Pro Press with 18" lead wires and End Switch V8043E1413/U DN25 1" Zone Valve Pro Press with 18" lead wires and End Switch V8043F1511/U DN15 1/2" Zone Valve Pro Press with Terminal Block Connections and End Switch V8043F1512/U DN20 3/4" Zone Valve Pro Press with Terminal Block Connections and End Switch V8043F1513/U DN25 1" Zone Valve Pro Press with Terminal Block Connections and End Switch V8043 ZONE VALVES WITH PRESS CONNECTION 33-00402EF—01 2 Fig. 1. Dimensions (V8043A, V8043E). Measurements in inches (mm). See Table 1. Fig. 2. Dimensions (V8043F). Measurements in inches (mm). See Table 1. Table 1. X dimension. See Fig. 1 or Fig. 2. SPECIFICATIONS Static Pressure Rating:120 psi Maximum Differential Pressure and Capacity Ratings (Cv): 1/2 in. valves at 20 psi: Cv = 3 3/4 in. valves at 20 psi: Cv = 3 1 in. valves at 6.5 psi: Cv = 8.5 Temperature Rating: Liquid: 4 to 93 °C (40 to 200 °F). Ambient: 4 to 52 °C (40 to 125 °F). Steam: Consult your local Honeywell representative. Humidity Rating: 5-95% RH (non-condensing) Atmosphere: non-corrosive, non-explosive Power Requirements and Timing: All models: 24 V, 50/60 Hz (cycles) 6 W nominal, 15 seconds to open, and 4-5 seconds to close. Order transformer separately. Transformer: All models: AT72 or AT20B (maximum of 4 valves per AT72 or 2 valves per AT20B). Order transformers separately. Auxiliary Switch Ratings: ‘E’, ‘F’ Models: 4.4 Amps running at 120 Vac. Recommended Wall Thermostats: Heating Only - T86A, T822D: (T822C for normally open [N.O.] valves). Cooling Only, or Heating-Cooling - T87F with Q539. Thermostat Heater Setting: For heat anticipation: 0.32 Amps. 1/2 in. Valves DN15 3/4 in. Valves DN20 1 in. Valves DN25 6–13/32 in. 163 mm 6–25/32 in. 173 mm 6–7/8 in. 175 mm M37333 3–7/16 (88) X 7/8 (23) 2–11/32 (59) 3–3/32 (79) 5–1/4 (133) M37334 TH TR TH TR END SWITCH 4–1/16 (103) X 7/8 (23) 2–11/32 (59) 3–3/32 (79) 5–1/4 (133) 3–7/16 (88) 1 1 ALLOW ADEQUATE CLEARANCE TO ACCESS WIRING TERMINALS. V8043 ZONE VALVES WITH PRESS CONNECTION 3 33-00402EF—01 MOUNTING The valve can be mounted in any position on a vertical line. If the valve is mounted horizontally; the powerhead must be even with or above the center line of the piping. Make sure that enough room is provided above the powerhead to remove the cover for servicing. Fig. 3. Mounting positions. Mount the valve directly in the tube or pipe. Make sure that the flow through the valve is in the direction indicated by the arrow stamped on the valve body. WARNING Read and understand all instructions for installing the press connection. Failure to follow all instructions may result in extensive property damage, serious injury or death. Fig. 4. Mounting procedure. Reproduced with permission from Viega LLC (2018). 1. Cut copper tubing at right angles using displacement-type cutter or fine-toothed steel saw. 2. Remove burr from inside and outside of tubing to prevent cutting sealing element. 3. Check seal for correct fit. Do not use oils or lubricants. 4. Mark proper insertion depth as shown in Table 2. Improper insertion depth may result in improper seal. 5. While turning slightly, slide press fitting onto tubing to the marked depth. NOTE: End of tubing must contact stop. 6. Insert appropriate jaw into the pressing tool and push in, holding pin until it locks in place. 7. Open the jaw and place at right angles on the fitting. Visually check insertion depth using mark on tubing. 8. Start the pressing process and hold the trigger until the jaw has engaged the fitting. 9. After pressing, the jaw can be opened again. 10. Leak Testing with Smart Connect®: Unpressed connections are located by pressurizing the system with air or water. When testing with water the proper pressure range is 15 psi to 85 psi maximum. Leak testing with air can be dangerous at high pressures. When testing with compressed air the proper pressure range is ½ psi to 45 psi maximum. Following a successful leak test, the system may be pressure tested up to 200 psi with air, or up to 600 psi with water, if required by local code requirements or project specifications. Table 2. Insertion depth. WIRING Disconnect the power supply before connecting wiring to prevent electrical shock or equipment damage. All wiring must comply with local codes and ordinances. Connections to the individual valves are shown in Fig. 5-6. Fig. 5. Typical wiring for V8043A, V8043E. M10162A VERTICAL PIPING HORIZONTAL PIPING M37346 1 2 3 4 5 6 7 8 9 Tube Size 1/2 in. 3/4 in. 1 in. Insertion Depth 3/4 in. 7/8 in. 7/8 in. AUXILIARY SWITCH MOTOR YELLOW LEADS TO CIRCULATOR OR ANOTHER VALVE RED LEADS THERMOSTAT (TYPICALLY T87F) TO LINE M37335 1 NOT APPLICABLE FOR V8043A. 1