Kargo Master PRO-II KS Manuals

ASSEMBLY INSTRUCTIONS for : PRO-II KS • 11253- G Trade Center Drive • Rancho Cordova, CA 95742 • (800) 343-7486 (916) 638-8703 ® 11_1.1 Parts: 0111-0 & 0113-0 R (8 ea.) M (17 ea.) I (3 ea.) 1/2" Jam Lock Nut Thin 3/8" Lock Nut 5/16" Lock Nut H O U L (11 ea.) 1/2" SAE Flat Washer (9 ea.) 1/2" Lock Washer (15 ea.) 3/8" SAE Flat Washer (25 ea.) 5/16" Flat Washer PII-"KS" 0111-0 & 0113-0 F (4 ea.) 3/8" x 3" Hex Bolt Z (2 ea.) 3/8" x 2 3/4" Hex Bolt W (1 ea.) 3/8" x 2 1/4" Hex Bolt P (8 ea.) 1/2" x 1" Hex Bolt Q (8 ea.) 5/16" x 3/4" Carriage Bolt X (8 ea.) 5/16" x 1 3/4" Button Head Bolt G (2 ea.) 1/2" x 2 1/2" Button Head Bolt © 2011 KargoMaster-'KS' _11_1.1 Q U U F U U W U U R R G I J J M O O P P H H L 5 88 4 3 1 2 • RATCHET WRENCH WITH 1/2", 9/16", & 3/4" SOCKETS • ADJUSTABLE END WRENCH • 3/8" DRILL WITH 3/8" DRILL BIT • CENTER PUNCH AND HAMMER • 3/4" OPEN END WRENCH REQUIRED TOOLS NOT INCLUDED CAUTION! • Too much weight will greatly reduce the stability of your vehicle. Weight carried on an overhead rack will significantly increase the vehicle's tendency to overturn. Kargo Master makes no representation or warranty as to the amount of weight that can be carried safely by or without damaging the body of your vehicle. For guidance, we recommend that you consult the vehicle manufacturer. • Do not use your rack with the REAR CROSS BAR removed. The structural integrity will be affected. • Secure all payloads properly for safe transportation. ASSEMBLY INSTRUCTIONS Read all instructions carefully and follow each step in proper sequence for ease and speed in assembling your KARGO-MASTER RACK. See below for nuts and bolts diagram. KS 0111-01 & 0113-0 Z R 77 H P O © 2011 KargoMaster-'KS' _11_1.1 GOOP Silicone FOR HIGH RISE CAMPER SHELL APPLICATIONS, YOU'LL NEED TO PURCHASE SEPARATELY ACCESSORY LEG KIT # : 31520 - MINI 31530 - FULL SIZE 31540 - 99 - F250/F350 GOOP X M L L Z GOOP STEP 1 STEP 2 STEP 3 Q M L GOOP #1 = Cover entire swedge joints with GOOP and join FRONT and REAR side channels together. Be sure the connecting plates overlap and bolt together with bolts Q, washers L and lock nuts M. #1= Slide REAR BAR on to REAR SIDE BEAMS J #2= Fully insert LOCK PINS completely to the bend of the pin KS_11_1.1 GOOP APPLICATION Apply a healthy air tight bead of goop around every swaged joint as shown, to prevent moisture from leaking into and out of the joint. If this is not done properly, the inside surface of the tubes can rust and rusty water can leak out. Maintain this joint seal throughout the life of your rack. Swaged joint & holes Smooth goop at swaged joint & holes GOOP GOOP J D 06 D D 04 06 GOOP G I #1 = Cover entire swedged joint surfaces with GOOP. Slide FRONT CROSS BAR A into FRONT SIDE BEAMS 03 & 05. #2 = BOLT TOGETHER with TOP (small tube) & SIDE RAIL (large tube), as shown, using bolt G & nut I. The allen wrench is included in the package. 05 A