Klimaire KSIQ012-H118-I Manuals

Split DC Inverter Air Conditioner SERVICE MANUAL Table of Contents 1. Precaution 2. Part Names And Functions 3. Dimension 4. Refrigerant Cycle Diagram 5. Wiring Diagram 6. Installation Details 7. Operation Characteristics 8. Electronic Function 9. Troubleshooting 10. Disassembly Instructions WARNING  Installation MUST conform with local building codes or, in the absence of local codes, with the National Electrical Code NFPA70/ANSI C1-1993 or current edition and Canadian Electrical Code Part1 CSA C.22.1.  The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments  Installation or repairs made by unqualified persons can result in hazards to you and others.  Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.  This service is only for service engineer to use. Model Numbers: MSABB-12HRDN1-BP0Q1W, MSABD-18HRDN1-MP0Q1W, MSABE-23HRDN1-MP0Q1W, MSABF-36HRFN1-MP0Q1W(B) SERIES Mark of Superior Quality CONTENTS 1. Precaution .................................................................................................................................................... 1 1.1 Safety Precaution .......................................................................................................................... 1 1.2 Warning ......................................................................................................................................... 1 2. Part Names And Functions ......................................................................................................................... 4 2.1 Model Names of Indoor/Outdoor units .......................................................................................... 4 2.2 Indoor/Outdoor units ...................................................................................................................... 5 3. Dimension .................................................................................................................................................... 6 3.1 Indoor Unit ..................................................................................................................................... 6 3.2 Outdoor Unit .................................................................................................................................. 9 4. Refrigerant Cycle Diagram........................................................................................................................ 10 5. Wiring Diagram .......................................................................................................................................... 12 6 Installation Details ...................................................................................................................................... 12 6.1 Wrench torque sheet for installation ............................................................................................ 12 6.2 Connecting the cables ................................................................................................................. 12 6.3 Adding the refrigerant after running the system for many years ................................................. 12 6.4 Re-installation while the indoor unit need to be repaired ............................................................ 12 6.5 Re-installation while the outdoor unit need to be repaired .......................................................... 13 7. Operation Characteristics ......................................................................................................................... 15 8. Electronic Function ................................................................................................................................... 16 8.1 Abbreviation ................................................................................................................................. 16 8.2 Display function ........................................................................................................................... 16 8.3 Main Protection ............................................................................................................................ 17 8.4 Operation Modes and Functions ................................................................................................. 18 9. Troubleshooting ......................................................................................................................................... 25 9.1 Indoor Unit Error Display ............................................................................................................. 26 9.2 Outdoor unit error display(TBD) .................................................................................................. 28 9.3 Diagnosis and Solution ................................................................................................................ 32 10 Disassembly Instructions ........................................................................................................................ 61 10.1 Indoor unit .................................................................................................................................. 61 10.2 Outdoor unit ............................................................................................................................... 65 1 1. Precaution 1.1 Safety Precaution  To prevent injury to the user or other people and property damage, the following instructions must be followed.  Incorrect operation due to ignoring instruction will cause harm or damage.  Before service the unit, be sure to read this service manual at first. 1.2 Warning  Installation  Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit. There is risk of fire or electric shock.  For electrical work, contact the dealer, seller, a qualified electrician, or an authorized service center. Do not disassemble or repair the product, there is risk of fire or electric shock.  Always ground the product. There is risk of fire or electric shock.  Install the panel and the cover of control box securely. There is risk of fire of electric shock.  Always install a dedicated circuit and breaker. Improper wiring or installation may cause electric shock.  Use the correctly rated breaker of fuse. There is risk of fire or electric shock.  Do not modify or extend the power cable. There is risk of fire or electric shock.  Do not install, remove, or reinstall the unit by yourself (customer). There is risk of fire, electric shock, explosion, or injury.  Be caution when unpacking and installing the product. Sharp edges could cause injury, be especially careful of the case edges and the fins on the condenser and evaporator.  For installation, always contact the dealer or an authorized service center.  Do not install the product on a defective installation stand.  Be sure the installation area does not deteriorate with age. If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury.  Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open.  Take care to ensure that power cable could not be pulled out or damaged during operation. There is risk of fire or electric shock.  Do not place anything on the power cable. There is risk of fire or electric shock.  Do not plug or unplug the power supply plug during operation. There is risk of fire or electric shock.  Do not touch (operation) the product with wet hands.  Do not place a heater or other appliance near the power cable. There is risk of fire and electric shock.  Do not allow water to run into electrical parts. It may cause fire, failure of the product, or electric shock.  Do not store or use flammable gas or combustible near the product. There is risk of fire or failure of product.  Do not use the product in a tightly closed space for a long time. Oxygen deficiency could occur.  When flammable gas leaks, turn off the gas and open a window for ventilation before turn the product on.  If strange sounds or smoke comes from product, turn the breaker off or disconnect the power supply cable. There is risk of electric shock or fire. 2  Stop operation and close the window in storm or hurricane. If possible, remove the product from the window before the hurricane arrives. There is risk of property damage, failure of product, or electric shock.  Do not open the inlet grill of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.) There is risk of physical injury, electric shock, or product failure.  When the product is soaked, contact an authorized service center. There is risk of fire or electric shock.  Be caution that water could not enter the product. There is risk of fire, electric shock, or product damage.  Ventilate the product from time to time when operating it together with a stove etc. There is risk of fire or electric shock.  Turn the main power off when cleaning or maintaining the product. There is risk of electric shock.  When the product is not be used for a long time, disconnect the power supply plug or turn off the breaker. There is risk of product damage or failure, or unintended operation.  Take care to ensure that nobody could step on or fall onto the outdoor unit. This could result in personal injury and product damage.  CAUTION  Always check for gas (refrigerant) leakage after installation or repair of product. Low refrigerant levels may cause failure of product.  Install the drain hose to ensure that water is drained away properly. A bad connection may cause water leakage.  Keep level even when installing the product. It can avoid vibration of water leakage.  Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods. It may cause a problem for your neighbors.  Use two or more people to lift and transport the product.  Do not install the product where it will be exposed to sea wind (salt spray) directly. It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.  Operational  Do not expose the skin directly to cool air for long time. (Do not sit in the draft).  Do not use the product for special purposes, such as preserving foods, works of art etc. It is a consumer air conditioner, not a precision refrigerant system. There is risk of damage or loss of property.  Do not block the inlet or outlet of air flow.  Use a soft cloth to clean. Do not use harsh detergents, solvents, etc. There is risk of fire, electric shock, or damage to the plastic parts of the product.  Do not touch the metal parts of the product when removing the air filter. They are very sharp.  Do not step on or put anything on the product. (outdoor units)  Always insert the filter securely. Clean the filter every two weeks or more often if necessary. A dirty filter reduces the efficiency of the air conditioner and could cause product malfunction or damage.  Do not insert hands or other objects through air inlet or outlet while the product is operated.  Do not drink the water drained from the product.  Use a firm stool or ladder when

Split DC Inverter Air Conditioner Troubleshooting WARNING  Installation MUST conform with local building codes or, in the absence of local codes, with the National Electrical Code NFPA70/ANSI C1-1993 or current edition and Canadian Electrical Code Part1 CSA C.22.1.  The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments  Installation or repairs made by unqualified persons can result in hazards to you and others.  Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.  This service is only for service engineer to use. Model Numbers: KSIQ012-H118-I, KSIQ018-H216-I, KSIQ024-H216-I, KSIQ036-H216-I SERIES Mark of Superior Quality 2 Troubleshooting Safety Electricity power is still kept in capacitors even the power supply is shut off. Do not forget to discharge the electricity power in capacitor. Electrolytic Capacitors (HIGH VOLTAGE! CAUTION!) For other models, please connect discharge resistance (approx.100Ω 40W) or soldering iron (plug) between +, - terminals of the electrolytic capacitor on the contrary side of the outdoor PCB. Note: The picture above is only for reference. The plug of your side may be different. 3 9.1 Indoor Unit Error Display Operation lamp Timer lamp Display LED STATUS ☆ 1 time X E0 Indoor unit EEPROM parameter error ☆ 2 times X E1 Indoor / outdoor units communication error ☆ 3 times X E2 Zero-crossing signal detection error ☆ 4 times X E3 Indoor fan speed has been out of control ☆ 5 times X E4 Indoor room temperature sensor T1 open circuit or short circuit ☆ 6 times X E5 Evaporator coil temperature sensor T2 open circuit or short circuit ☆ 7 times X EC Refrigerant leakage detection ☆ 1 times O F0 Overload current protection ☆ 2 times O F1 Outdoor ambient temperature sensor T4 open circuit or short circuit ☆ 3 times O F2 Condenser coil temperature sensor T3 open circuit or short circuit ☆ 4 times O F3 Compressor discharge temperature sensor TP open circuit or short circuit ☆ 5 times O F4 Outdoor unit EEPROM parameter error ☆ 6 times O F5 Outdoor fan speed has been out of control ☆ 1 times ☆ P0 IPM malfunction or IGBT over-strong current protection ☆ 2 times ☆ P1 Over voltage or over low voltage protection ☆ 3 times ☆ P2 High temperature protection of IPM module or compressor top ☆ 4 times ☆ P3* Outdoor ambient temperature too low. ☆ 5 times ☆ P4 Inverter compressor drive error ☆ 6 times ☆ P5 Indoor units mode conflict (multi-zone ONLY) ☆ 7 times ☆ P6 Low pressure protection(Only for 36K) O（light） X（off） ☆（flash） *P3 1) In heating mode, when the outdoor temperature is lower than -25℃ for 1 hour, the indoor unit display error code P3. 2) If the outdoor temperature is higher than -22℃ for 10 minutes and compressor stop for 1 hour or outdoor temperature is higher than -5℃ for 10 minutes, then the unit will return to work. * Fault Symptom: The display board shows a garbled code or a code that is not an error code found in the service manual nor a temperature reading. 4 Trouble shooting: Use the remote controller. If the unit does not respond to the remote, the indoor PCB needs to be replaced; if the unit does respond, then the display board needs to be replaced.