Kohler 99EOZDJ Manuals

TT-1643 11/14 INSTALLATION INSTRUCTIONS Original Issue Date: 11/14 Model: 80/99EOZDJ/EOZCJ & 70/80EFOZDJ/EFOZCJ with Decision-Makerr 3500 Controllers Market: Marine Subject: Block Heater Kits GM87771-KP1 & GM87771-KP2 Introduction The engine block heater kit heats engine coolant, making starting easier and warmup quicker. The block heater automatically turns on when coolanttemperature drops to 27_C (80_F) or below and turns off when coolant temperature reaches 38_C (100_F). Models Volts Amps Watts Kit No. 80EOZDJ/EOZCJ 70EFOZDJ/EFOZCJ 99EOZDJ/EOZCJ 80EFOZDJ/EFOZCJ 120 240 12.5 6.3 1500 1500 GM87771-KP1 GM87771-KP2 Figure 1 Kit Selection Read the entire installation procedure before beginning the installation. Perform the steps in the order shown. Safety Precautions Observethefollowingsafetyprecautionswhileinstalling the kit. Accidental starting. Can cause severe injury or death. Disconnect the battery cables before working on the generator set. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery. WARNING Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or equipment connected to the set, disable the generator set as follows: (1) Press the generator set off/reset button to shut down the generator set. (2) Disconnect the power to the battery charger, if equipped. (3) Remove the battery cables, negative (--) lead first. Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent the starting of the generator set by the remote start/stop switch. Hot coolant and steam. Can cause severe injury or death. Before removing the pressure cap, stop the generator set and allow it to cool. Then loosen the pressure cap to relieve pressure. WARNING Allow the engine to cool. Release pressure from the cooling system before removing the pressure cap. To release pressure, cover the pressure cap with a thick cloth and then slowly turn the cap counterclockwise to the first stop. Remove the cap after pressure has been completely released and the engine has cooled. Check the coolant level at the tank if the generator set has a coolant recovery tank. Note: Air pockets often form in the engine water jacket when the coolant system is refilled. Check the coolant level in the coolant recovery tank after each generator set operation and add coolant as necessary until the level stabilizes. Check the coolant at the interval specified in the service schedule. Note: Block heater damage. The block heater will fail if the energized heater element is not immersed in coolant. Fill the cooling system before turning on the block heater. Run the engine until it is warm, and refill the system to purge the air from the system before energizing the block heater.

TT-1604 5/16a INSTALLATION INSTRUCTIONS Original Issue Date: 9/13 Model: 99EOZDJ/80EFOZDJ Market: Marine Subject: Sound Shield Kit GM87198-KP2 and UMS Sound Shield Kit GM88268-KP2 Introduction The sound shield quiets operation of generator sets used in marine applications. When installing the sound shield, follow the installation procedure and observe the safety precautions listed below. Read the entire installation procedure before beginning installation. Perform the steps in the order shown. Take into consideration the minimum clearance for vibration and cooling during operation. For sound shielded units, allow 305 mm (12 inches) minimum clearance for the left-rear door and front door (intake and discharge openings). Safety Precautions Accidental starting. Can cause severe injury or death. Disconnect the battery cables before working on the generator set. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery. WARNING Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or equipment connected to the set, disable the generator set as follows: (1) Move the generator set master switch to the OFF position. (2) Disconnect the power to the battery charger. (3) Remove the battery cables, negative (--) lead first. Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent starting of the generator set by an automatic transfer switch, remote start/stop switch, or engine start command from a remote computer. Risk of fire. Can cause severe injury or death. Do not smoke or permit flames or sparks near fuels or the fuel system. WARNING Servicing the fuel system. A flash fire can cause severe injury or death. Do not smoke or permit flames or sparks near the carburetor, fuel line, fuel filter, fuel pump, or other potential sources of spilled fuels or fuel vapors. Catch fuels in an approved container when removing the fuel line or carburetor. Carbon monoxide. Can cause severe nausea, fainting, or death. The exhaust system must be leakproof and routinely inspected. WARNING Operating the generator set. Carbon monoxide can cause severe nausea, fainting, or death. Be especially careful if operating the generator set when moored or anchored under calm conditions because gases may accumulate. If operating the generator set dockside, moor the craft so that the exhaust discharges on the lee side (the side sheltered from the wind). Always be aware of others, making sure your exhaust is directed away from other boats and buildings.