Kongskilde VIBRO TILL 2900 Series Manuals

VIBRO TILL 2900 Field Cultivator - Assembly Guide ASSEMBLY INSTRUCTIONS Kongskilde 2900 Series *Model may not be exactly as shown. Kongskilde reserves the right to make changes to product designs and specifications without notice or obligation to rework. See your local Kongskilde representative for current product specifica- tions, instructions and options. 660005033 - Revision 3 2 Index Introduction: .......................................................................................................................3 Pre Assembly Instructions ..................................................................................................4 Frame Sections ...................................................................................................................5 Tine Locations: ..................................................................................................................6 Hardware Organization: .....................................................................................................7 Frame Assembly: ...............................................................................................................8 Self Levelling (Narrow Center): ........................................................................................9 Self Levelling (Wide Center): ..........................................................................................10 Wheel Linkages and Tandems: ........................................................................................11 A-Frame Connection: .......................................................................................................13 Main Pivot Link: ..............................................................................................................15 Self Levelling Completion: ..............................................................................................19 Hitch Assembly: ...............................................................................................................21 Wing Assembly: ...............................................................................................................23 Fold Hinges: .....................................................................................................................24 Wheel and Hub Installation: ............................................................................................25 Wing Cylinder Pins: .........................................................................................................27 Wheel Linkage Adjustments: ...........................................................................................28 Mechanical Adjust Wheel (1.0M Wing): .........................................................................30 Gauge Wheel: ...................................................................................................................31 Connecting Frame Sections: ............................................................................................32 Folding Cylinders: ...........................................................................................................33 Hydraulic Assembly Info: ................................................................................................34 Final Inspection: ...............................................................................................................37 Saftey Decal Installation: .................................................................................................38 Notes: ...............................................................................................................................43 3 Introduction: Please take the time to carefully read and review all instruction booklets provided with your new Kongskilde product. These instruction booklets have been developed to assist you in assembling, adjusting and maintaining your new Kongskilde Product. To obtain optimal performance over the lifetime of the product read and follow these instructions carefully. A copy of the Spare Parts List has also been provided in order to identify the components and hardware needed for each step of the assembly and to help you identify and obtain replacement parts in the future. When the assembly of the unit is completed, please refer to the Owners Manual before attempting to adjust or use the product. The Owners Manual will provide you with further instructions on the proper Field Settings, Adjustments and Maintenance Procedures for Safe Operation of the unit. If optional equipment or attachments have been ordered for your unit, please refer to the instruction booklets provided for proper installation and adjustment of these accessories. Please take the time to fill out and return the Owners Registration and Warranty Form provided with the Owners Manual in order to activate the warranty coverage. 4 Pre Assembly Instructions: Assembly of Kongskilde products should only be undertaken by authorized Kongskilde Dealers or an approved service provider who has the necessary tools, equipment and training for safe handling and proper assembly of the unit. Proper handling and assembly of the components is critical in order to validate the warranty policy. It is important to note that the frame components are heavy and somewhat awkward to handle. Proper lifting devices such as overhead cranes, boom lifts or mobile lift trucks should be used at all times when moving or handling the large frame components and must only be operated by individuals who have had the proper safety training for using such devices. Proper steel assembly stands or support jacks should also be used to support the frame components and prevent them from falling during assembly. Recommended assembly tools include: A full set of standard open or box end wrenches and sockets; assorted sizes of pin punches; a heavy hammer and/or sledge hammer; a pry bar; a large adjustable wrench; and pair of visegrip or similar type pliers. Optional tools could include an all purpose jack and a good quality air or electric drive impact tool with heavy drive sockets. The assembly area should be should be large enough to allow workers and equipment to move around freely during assembly of the unit. For example; to fully assemble a 2900-90 with 29' (9m) working width, a minimum area of 30' x 40' (10m x 12m) with 16' (5m) overhead clearance is required to assemble and fold the machine. If the unit is to be assembled and folded indoors, additional clearance may be needed in the assembly area. The ceiling height and the size of the building exit door must also be considered in order to safely fold and move the cultivator outdoor after assembly. The floor area should be relatively clean and level. Proper lighting and ventilation should also be provided to allow the work to be carried out in a safe and efficient manner.