© Copyright Liko AB
LikoLight
Service Manual
English
3EN450401-02
2007-05-23
Prod.no: 2030001
s/n: 2503548
Proj: 364,373,408,418,467
Liko AB • Nedre vägen 100 • SE-975 92 Luleå • Sweden
tel +46 (0)920-47 47 00 • fax +46 (0)920-47 47 01
[email protected] • www.liko.com
Table of Contents
Position
Ref.no.
Page
1.0
LikoLight
Table of contents ................................................................ 1.0 ...................2
Care and Maintenance ....................................................... 2.0 ...................3
Technical Data .................................................................... 3.0 ...................4
Spare Parts Positions ......................................................... 4.0 ...................5
Spare Parts List. ................................................................. 5.0 ...................6
Battery ........................................................... 21 ................ 5.21 .................9
Emergency Lowering Device ......................... 51 ................ 5.51 ............... 11
Handcontrol EM 2-button............................... 54 ................ 5.54 ...............13
Overhead Beam Restoration set ................... 62 ................ 5.62 ...............15
Lift Arm Plastic Cover .................................... 63 ................ 5.63 ...............17
Safety Latch.................................................. 87 ................ 5.87 ...............19
Charger for Extra battery, Wallmounted ...... 138 ................ 5.138 .............21
Extra Battery box, incl. batteries .................. 139 ................ 5.139 .............23
Actuator LikoLight ........................................ 150 ................ 5.150 .............25
Front wheel 75mm ....................................... 153 ................ 5.153 .............27
Rear wheel 75 mm ...................................... 154 ................ 5.154 .............29
Control Box LikoLight .................................. 155 ................ 5.155 .............31
Locking Handle ............................................ 156 ................ 5.156 .............33
Conveyor Strap............................................ 157 ................ 5.157 .............35
Attachment for Control Box LikoLight .......... 158 ................ 5.158 .............37
Front Fork Cover LL,Vi ................................ 159 ................ 5.159 .............39
Restoration set Emergency Lowering.......... 220 ................ 5.220 .............41
Safety Latch Universal Slingbar .................. 264 ................ 5.264 .............43
Front Wheel 75 mm Standard ..................... 284 ................ 5.284 .............45
Rear Wheel 75 mm Standard ...................... 285 ................ 5.285 .............47
Hook for handcontrol 2,4,6 .......................... 292 ................ 5.292 .............49
Safety Latch, composite ...............................311 ................ 5.311 .............51
U-base bag, LikoLight.................................. 314 ................ 5.314 .............53
Mast bag, LikoLight ..................................... 315 ................ 5.315 .............54
Controlbox bag, LikoLight ............................ 316 ................ 5.316 .............55
Wheels, LikoLight travelbag ........................ 317 ................ 5.317 .............56
Hub with snap locking, LikoLight travelbag . 319 ................ 5.319 .............57
Wheel axle, LikoLight travelbag................... 320 ................ 5.320 .............58
Simple Troubleshooting ...................................................... 6.0 .................60
Exploded views................................................................... 7.0 .................61
Components ....................................................................... 8.0 .................64
Decal Instruction ................................................................. 9.0 .................67
Periodic Inspection ............................................................. 10.0 ...............68
Product Changes ................................................................ 11.0 ...............72
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2.0
Care and Maintenance
Care and Maintenance
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© Copyright Liko AB 2007-05
For safe and trouble-free operation, a few routine procedures should be performed every day
the lift is used.
•
Visually inspect the lift and check for external damage or wear.
•
Check that screws and lock nuts on the slingbar are tight.
•
Check that the safety latches on the slingbar work properly.
•
Check the handcontrol and the lift and width movements.
• Check the emergency lowering function (both electrical and mechanical).
•
Charge the battery every day the lift is used, and check charger function.
When necessary, clean the lift with warm water or ethanol and check to ensure that the wheels are free
of dirt and hair. NOTE! Do not use chemicals containing phenol or chlorine, since this may damage
aluminium and polyamide materials.
Transportation and storage
During transportation, or when the lift is not to be used for some time, the Emergency Stop button should
be pushed in. Store the lift at a temperature exceeding freezing point and at normal relative humidity (no
more than 60%).
Inspection
The lift must be thoroughly inspected at least once per year. Pay particular attention to parts that show
wear, for example, joints, bolts, etc.
Service must be carried out according to Liko service manuals and by authorized personnel.
IMPORTANT!
Repairs and maintenance may only be carried out by authorized Liko service personnel using Liko
original spare parts.
Service agreements
Liko invites you to sign a service agreement for regular maintenance and testing of your LikoLight.
Liko´s products are constantly being updated and refined. Liko reserves the right to change aspects of the
products without prior notice. Contact your Liko representative for updated information and advice.
Made in Sweden
Liko is quality certified according to ISO 9001 and environment certified according to ISO 14001.
Manufacturer:
Liko AB
Nedre Vägen 100
SE-975 92 Luleå
Sweden
[email protected]
National Distributor in USA and Canada:
Liko Distributor in UK:
Liko (UK) Ltd.
Brunel Centre,
Stroudwater Business Park
Stonehouse, Gloucester
GL10 3RU, United Kingdom
Liko North America
122 Grove Street
Franklin, Ma 02038, USA
Phone: 508-553-3993, 1-888-545-6671
Fax: 508-528-6642
www.liko.com
4
3.0
3
Liko • www.liko.com
Instruction guide LikoLight • 7EN145102-01
Technical data
Material:
Aluminium
Emergency
Mechanical (patented) and
lowering:
electrical
Intermittent
Int. Op. 10/90, active operation
operation:
max 2 min. Out of a time of 100,
active must be less than 10,
though not more than 2 min.
Degree of
protection:
IP 43
Built for indoor operation.
Type B, according to the degree of protection
against electric shock.
Class ll equipment.
Lifting speed:
3,8 cm/s without load
Batteries:
2 pcs. 12 V 2,9Ah valve-regulated lead-
acid gel-type batteries. New batteries
available from supplier.
Battery charger: Wall-mounted charger, 100-240 V,
50-60 Hz, 400 mA
Motor (mast):
24 V 6A, Fabr. Linak, permanent
magnetic motor with mechanical
safety mechanism and safety nut.
Wheels:
Standard front: 75 mm twin
Alt. front: 100 mm twin
Standard rear: 75 mm twin, brake-
equipped
Alt. rear: 125 mm twin, brake-equipped
Weight:
Base: 10 kg (22.1 lbs.)
Lift mast: 9 kg (19.8 lbs.)
Control unit incl. battery pack +
handcontrol: 4 kg (8.8 lbs.)
8. Product decal
9. Strap LikoLight
slingbar
10. Motor/actuator for
lift arm
18. Guide screw
19. Battery charger
20. Strap (for
transportation)
3
13
12
20
A: Max. load and weight in kg. Measurement in cm.
A: Max. load and weight in lbs. Measurement in inch.
* 11 cm (4.3 inches) is standard. 14 cm (5.5 inches) is valid when the front wheel diameter is 100 mm (3.94 inches).
Turning
LikoLight Max. load
L A B B1 C D
E F * F1 G Weight
Max Min Max Min
Max. Min. Tot. diameter
,
Measurements
A:
140
156
26
176
118 115 81
65-108 51-96 97 11/14 3.2/4.8 72 50 23 127
B:
308
61.4 10.2 69.3 46.5 45.3 31.9 25.6-42.5 20-37.8 38.2 4.3/5.5 1.3/1.9 28.3 19.7 50.7 50