Lincoln Electric AC-225C Manuals

AIRCRAFT SPRUCE WEST AIRCRAFT SPRUCE EAST CORONA, CA • (877) 4-SPRUCE PEACHTREE CITY, GA • (877) 477-7823 613 Prices Subject to Change Without Notice CM WP ME HA AP LG EP CS IN EL AV TO PS BV BV SP-135T WIRE FEEDER/WELDER SP-135T is a lightweight, compact 120V wire feeder/welder and breezes through MIG welds on a wide range of materials including mild steel, stainless steel and aluminum. Handles flux-cored welds on mild steel with ease. Practically every- thing you need to MIG weld mild steel is right in the box. Unit includes: • 4-Step Tap voltage control • Magnum® 100L welding gun and 10ft. (3m) cable assembly, with gas nozzle, .023” - .035” (0.6–0.9mm) cable liner and .023/.025” (0.6mm) contact tip • 10ft. work cable & work clamp • 6 ft input power cord with NEMA Type 5-15P plug • Guide tubes and reversible drive roll for .023-.035" solid MIG wire and .035" Innershield® flux-cored wire • Factory installed gas solenoid valve • Adjustable gas regulator and hose for Argon and Argon-blend gases • 2 lb. spool of .025" SuperArc L-56 mild steel MIG wire • 6 spare .023/.025" contact tips • Welding handshield with #10 filter plate and clear glass cover plate. SP-135T....................P/N 12-00779 ..........$499.95 SP-135T One-Pak Package - includes SP-135T welder an dK2275-1 Utility cart. Assembly required...............................P/N 12-00780 ..........$568.00 Deluxe adjustable gas regulator & hose kit ....P/N 12-00781 ..........$112.95 Welding Cart (80 cu. ft. bottle cap.) ..............P/N 12-00777 ............$81.50 Utility Cart (150 cu. ft. bottle cap.) ................P/N 12-00773 ..........$170.95 SP-135 PLUS WIRE FEEDER/WELDER This user-friendly wire feeder/welder is ready to help you make short work of many around-the-home jobs, hobby projects, autobody repairs or farm chores! SP-135 Plus handles MIG welds on a wide range of materials including mild steel, stainless steel & aluminum. Flux-cored welds on mild steel are a breeze. Achieve outstand- ing perormance on thin sheet metal to medium plate by fine-tuning the arc using the continuous output voltage and wirefeed speed controls. Also boasts industry leading output and arc per- formance in the 115V machine class. To top it off, we’ve made it easy to get started – virtually everything you need to MIG weld mild steel is includ- ed in one convenient package! Just add shielding gas (sold separately). SP-135 Plus ................................................P/N 12-00445 ..........$572.00 SP-135T One-Pak Package - includes SP-135 Plus welder & K2275-1 Utility cart. Assembly required...............................P/N 12-00782 ..........$666.00 Deluxe adjustable gas regulator & hose kit ....P/N 12-00781 ..........$112.95 Welding Cart (80 cu. ft. bottle cap.) ..............P/N 12-00777 ............$81.50 Utility Cart (150 cu. ft. bottle cap.) ................P/N 12-00773 ..........$170.95 AC-225C STICK WELDER This stick welding power source has continuous output control and produces a very smooth welding arc at any amperage. The AC-225C can be used for many welding applications such as maintenance repairs, fabrication, modi- fying equipment, and creating or rebuilding tools, fixtures, or worn parts. Features: • Easy Installation • Input power cable and plug included Easy to Operate • Electrode holder and cable, work clamp and cable, sample electrodes, welding helmet and welder's guidebook all includ- ed • Easy to use controls •Convenient size to allow easy storage and handling • 3 year warranty including parts and labor • Output: 170 amps, 25 volts, 20% duty cycle • Amp Range: 40-225 • Size: 15.2”h X 14”w X 13.5”d • Weight: 86 lbs. • CSA approved • UL listed • Powder Paint Finish for increased durabilty. P/N 12-00772 ........$272.95 Utility Cart ..............................P/N 12-00773 ........$170.95 AC/DC 225/125 STICK WELDER AC/DC 225/125 is the deluxe version of the AC-225. The same design but enhanced with the smoother, more stable DC welding arc. This model gives you the flexibility to use the AC arc for welding heavy plates or the DC for thinner materials giving you a low current, stable arc. The AC/DC 225/125 is perfect for use in the home, on the farm, shop, or for professional use. Features: • Easy installation including input power cable and plug • Electrode holder and cable, work clamp and cable, sample electrodes, and welder's guide- book all included • Easy to operate • Easy to use front mounted polar- ity switch and full amperage selector switch for accurate procedure setting. • 3 year warranty including parts and labor • Output: AC: 225 amps, 25 volts, 20% duty cycle • DC: 125 amps, 25 volts, 20% duty cycle • Amperage range: AC 40-225, DC 30-125 • Size: 24”h X 17.3”w X 12”d • Wt: 129 lbs. P/N 12-00774 ........$467.95 Wheel Kit ................................P/N 12-00775 ..........$10.60 LINCOLN WELDERS LINCOLN POWER MIG 140T & MIG 140C Select the economical Power MIG® 140T (K2470-1)with sim- ple tapped voltage control for basic MIG and flux-cored weld- ing. Choose the Power MIG® 140C (K2471-1)with continu- ous voltage control for more critical projects where precise adjustment is required. Either way, Diamond Core Technology™ and the rugged drive system aid arc performance for MIG welding on thin gauge steel, stainless and aluminum. Or, use gas-less flux-cored welding for deep penetration on thicker steel, even outdoors! With a wide 30- 140 amp welding output range it is the highest output in 120 volt input power welder class. MIG weld 24 gauge up to 10 gauge (.135") sheet metal in a single pass. Unit Includes: • Magnum 100L weld- ing gun (K530-6) • Six spare contact tips • Gas and gasless nozzles • Work cable and work clamp • Adjustable gas regulator and hose (for argon & Ar-blend gases) •.025 and .035 smooth drive rolls •.030- .045 knurled drive roll •.025-.035 wire guide • 2 lb. spool .025" Super Arc® L-56 wire • 1 lb. spool .035" Innershield® NR-211-MP self- shielded flux-cored wire • 8" spool spindle adapter • How to Use DVD. Lincoln Power MIG 140T K2470-1................12-01624 ......$604.95 Lincoln Power MIG 140C K2471-1 ..............12-01623 ......$658.95 LINCOLN POWER MIG 180T & MIG 180C The Power MIG® 180 will help you get the job done! It’s a portable wire welder designed for use with industrial 230 volt input power, so you can weld on thicker material — up to 3/16" with MIG welding and 1/2" with gas-less flux-cored welding. Select simple tapped voltage control on the Power MIG® 180T for basic welding jobs or continuous voltage control on the Power MIG® 180C for more critical projects where precise adjustment is required Unit Includes:• Magnum 100L welding gun (K530-6). • Six spare contact tips. • Gas and gasless nozzles. • Work cable and work clamp. • Adjustable gas regulator and hose (for argon & Ar-blend gases). •.025 and .035 smooth drive rolls. •.030-.045 knurled drive roll. •.025-.035 and .045 wire guides. • 2 lb. spool .025" Super Arc® L-56 wire. • 1 lb. spool .035" Innershield® NR-211-MP self-shielded flux-cored wire. • 8" spool spindle adapter. • How to Use DVD Lincoln Power MIG 180C K2473-1 ..............12-01625 ......$807.00 Lincoln Power MIG 180T K2472-1................12-01626 ......$738.95

Table of Contents Table of Contents www.lincolnelectric.com Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Using this Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Stick Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 TIG Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18 MIG: Wire Feeder/Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-24 MIG: Industrial Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-28 Multi-Process Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-35 Advanced Process Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-41 Multi-Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-44 Engine Drives: Commercial/Small Contractors . . . . . . . . . . . . . . . . . . . 45-53 Engine Drives: Industrial/Construction . . . . . . . . . . . . . . . . . . . . . . . . . . 54-62 Semiautomatic Wire Feeders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-76 Automatic Wire Feeders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77-81 Plasma Cutting Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-84 Environmental Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-90 Automated Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91-98 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99-148 Recommended Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149-171 3

1 AC-225C (60 Hz Model) WELDING POWER SOURCE FUENTE DE PODER DE SOLDADURA SOURCE DE COURANT DE SOUDAGE IMT380-B January, 2010 Contents . . . . . . . . . . . . . . . . . . . . .Page Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Installation and Operating Instructions for AC-225C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Includes safety, installation, operating instructions, parts list and wiring diagram. Learning to Weld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Using the Carbon Arc Torch . . . . . . . . . . . . . . . . . . . . . . . .28 Includes for heating metal, welding aluminum or brazing with an arc torch. Selecting Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Brief descriptions of the types and operating data for all Lincoln electrodes. Welding Books and Teaching Aids . . . . . . . . . . . . . . . . . . .37 Welder’s Guide Guía del Soldadura Guide du soudeur Indice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pagina Precauciones de seguridad . . . . . . . . . . . . . . . . . . . . . . . .2 Instrucciones de instalación y operación para la AC-225C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Incluye instrucciones de seguridad, instalación, operación lista de partes y diagrama de cableado. Aprendiendo a soldar, . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Utilización de la antorcha de arco de carbono, . . . . . . . .28 Incluye el calentamiento del metal, soldadura de aluminio o con bronce utilizando una antorcha de arco Selección de electrodos, . . . . . . . . . . . . . . . . . . . . . . . . . .36 Descripciones breves de los tipos y datos de operación para todos los electrodos de Lincoln. TABLE DES MATIÈRES Mesures de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Consignes d'utilisation des sources de courant AC-225C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Comprend les consignes de sécurité, d'installation et d'u- tilisation ainsi que la nomenclature de pièces et le sché- ma de câblage. L'apprentissage du soudage . . . . . . . . . . . . . . . . . . . . . . .14 Utilisation de la torche à arc au carbone . . . . . . . . . . . . .28 Directives pour le chauffage du métal, le soudage de l'aluminium ou le brasage fort à la torche à arc. Choix des électrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Brèves descriptions des types et des données d'utilisation pour toutes les électrodes Lincoln. Manuels sur le soudage et matériel didactique . . . . . . . . .37 22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com Copyright © Lincoln Global Inc.