Lund REVOLUTION Manuals

I-Sheet Number I-20256 Rev.A REVOLUTION BULL BAR 2010-17 DODGE RAM 25-3500 Page 1 of 4 01/24/17 PARTS LIST: Qty Description Qty Description 1 Bull Bar 8 10mm x 27mm OD x 3mm Flat Washers 1 Driver/Left Frame Mounting Bracket 4 10mm Lock Washers 1 Passenger/Right Frame Mounting Bracket 4 10-1.5mm Hex Nuts 1 LED Light Bar 1 Wiring Harness 4 10-1.5mm x 35mm Hex Bolts 4 Bolt Assembly EQUIPMENT NEEDED: • Safety Glasses • Ratchet Set • Pliers or Adjustable Wrench IMPORTANT NOTES: • Bull Bar may interfere with parking sensors on the bumper. • The LED light bar can be wired into the factory lighting. • If state law requires a front license plate, a relocation kit is available separately. • For cleaning, mild soap may be used to clean the Bull Bar, and aluminum polish may be used on the stainless steel to polish small scratches and scuffs on the finish. • REMOVE CONTENTS FROM BOX, VERIFY ALL PARTS ARE PRESENT, & READ INSTRUCTIONS CAREFULLY. NOTE: PROFESSIONAL INSTALLATION IS RECOMMENDED. Passenger/Right Side Frame Mounting Bracket Driver/Left Side Frame Mounting Bracket I-Sheet Number I-20256 Rev.A REVOLUTION BULL BAR 2010-17 DODGE RAM 25-3500 Page 2 of 4 01/24/17 LIGHT BAR INSTALLATION: 1. Remove light bar from box and screw bolts and washers into each end. 2. Slide bolts into crossbeam brackets with the washers on the outside of the bracket, and tighten using the supplied allen key. BULL BAR INSTALLATION: 1. Starting at the front of the vehicle, determine if the truck is equipped with or without factory tow hooks, (Figure 1). Models without tow hooks: Remove the plastic panel covering the opening in the center of the bumper, (Figure 1A). Remove factory tow hook if equipped Fig 1 Fig 1A Bolt Frame Bracket up to (2) outer holes I-Sheet Number I-20256 Rev.A REVOLUTION BULL BAR 2010-17 DODGE RAM 25-3500 Page 3 of 4 01/24/17 Models with tow hooks: Remove the (4) hex bolts holding the passenger side tow hook to the frame, (Figure 1). Remove the tow hook. TIP: Removing the inner hex bolts securing each tow hook can be difficult to reach from behind the bumper, (long socket extensions required). It may be easier to access the (2) hex bolts by going through the front of the bumper and holding the hex nuts in place with an open-ended wrench, (Figure 2). Repeat this Step to remove the driver side tow hook. 2. Select the passenger side Frame Mounting Bracket, (Figure 3). Bolt the Bracket to the (2) lower holes with the (2) supplied bolt assembly, repeat for drivers side bracket (Figure 4). Tighten at this time. (Fig 2) Tow hook mounting hardware from behind the passenger/right side of the bumper Front (Fig 3) Passenger/right Mounting Bracket (Fig 4) Driver/left Mounting Bracket Bolt Assembly

I-Sheet Number I-20260 Rev.A REVOLUTION BULL BAR 2016-17 NISSAN TITAN XD Page 1 of 4 05/11/17 PARTS LIST: Qty Description Qty Description 1 Revolution Bull Bar 4 10-1.5mm x 55mm Hex Bolt 1 Driver side Frame Bracket 4 Bolt Assembly 1 Passenger Side Frame Bracket 1 Wiring Harness 2 Bull Bar Mounting Brackets 1 LED Light Bar 4 10-1.50mm x 35mm Hex Bolts 12 12mm x 32mm OD x 3mm Flat Washer 8 12mm Lock Washers 4 12-1.75mm Hex Nuts EQUIPMENT NEEDED: • Safety Glasses • Ratchet Set IMPORTANT NOTES: • Bull Bar may interfere with parking sensors on the bumper. • If state law requires a front license plate, a relocation kit is available separately. • For cleaning, mild soap may be used to clean the Bull Bar, and aluminum polish may be used on the stainless steel to polish small scratches and scuffs on the finish. • REMOVE CONTENTS FROM BOX, VERIFY ALL PARTS ARE PRESENT, & READ INSTRUCTIONS CAREFULLY. NOTE: PROFESSIONAL INSTALLATION IS RECOMMENDED. Passenger/Right Side Bull Bar Mounting Bracket Driver/Left Side Bull Bar Mounting Bracket Driver/Left Side Frame Bracket Passenger/Right Side Frame Bracket Bolt Assembly I-Sheet Number I-20260 Rev.A REVOLUTION BULL BAR 2016-17 NISSAN TITAN XD Page 2 of 4 05/11/17 LIGHT BAR INSTALLATION: 1. Remove light bar from box and screw bolts and washers into each end. 2. Slide bolts into crossbeam brackets with the washers on the outside of the bracket, and tighten using the supplied allen key. BULL BAR INSTALLATION: 1. Determine if the vehicle is equipped with tow hooks Vehicles with Factory Tow Hooks a. Remove each tow hook by removing the front bolt and rear bolt, (Figure 2) b. Select the driver side Frame Bracket. Position the Bracket up to the bottom of the frame. Use supplied hardware(10-1.5mm x 55mm Hex Bolt (2), 12mm Lock Washer (2) and 12mm Flat Washer(2) to attach the Bracket to the bottom of the frame, (Figure 3). c. Repeat to install the passenger side Frame Bracket. (Fig 3) Install Frame Bracket Fig 2 I-Sheet Number I-20260 Rev.A REVOLUTION BULL BAR 2016-17 NISSAN TITAN XD Page 3 of 4 05/11/17 2. Next, carefully unwrap the Bull Bar. Select the driver side Bull Bar Mounting Bracket, (Figure 4). Attach the Bracket to the end of the Bull Bar with (2) Bolt assembly (Figure 5). Center the mounting flange on the Bracket with the end of the tube on the Bull Bar. Snug but do not tighten hardware. Repeat this Step to install the passenger side Mounting Bracket. 3. With assistance, line up the mounting tabs on the Bull Bar with the inside of the (2) previously installed Frame Mounting Brackets. Bolt the Bull Bar to the Brackets with the included (4) 12mm x 35mm Hex Bolts, (8) 12mm Flat Washers, (4) 12mm Nylon Lock Nuts, (Figure 6). Snug but do not tighten hardware at this time. (Fig 4) Driver side Mounting Bracket (2) 12mm x 35mm Hex Bolts (2) 12mm Flat Washers (2) 12mm Nuts Fig 6 Fig 5 Bolt Assembly

I-Sheet Number I-20251 Rev.A REVOLUTION BULL BAR 2007-CURRENT CHEVY SILVERADO1500/GMC SIERRA1500 2007-CURRENT TAHOE/SUBURBAN/YUKON/YUKON XL 2007-14 CADILLAC ESCALADE 1500/ESV/EXT 2007-13 CHEVY AVALANCHE Page 1 of 7 11/21/16 PARTS LIST: 1 Bull Bar 6 12-1.75mm Nylon Lock Nut 1 Driver/Left Mounting Bracket 4 Bolt Assembly 1 Passenger/Right Mounting Bracket 1 LED Light Bar with mounting bolts 2 12x1.75mm x 30mm Double Bolt Plate 2 12 x 35mm Bolt Plate Single Bolt Plate 6 12mm x 24mm OD x 2.5mm Flat Washer EQUIPMENT NEEDED: • Safety Glasses • Ratchet Set • Pliers or Adjustable Wrench IMPORTANT NOTES: • Bull Bar may interfere with parking sensors on the bumper. • The LED light bar can be wired into the factory light wiring or a wiring harness can be purchased separately. • If state law requires a front license plate, a relocation kit is available separately. • For cleaning, mild soap may be used to clean the Bull Bar, and aluminum polish may be used on the stainless steel to polish small scratches and scuffs on the finish. • REMOVE CONTENTS FROM BOX, VERIFY ALL PARTS ARE PRESENT, & READ INSTRUCTIONS CAREFULLY. NOTE: PROFESSIONAL INSTALLATION IS RECOMMENDED. Driver/Left Mounting Bracket (2) 12mm x 35mm Single Bolt Plates (2) 12mm x 30mm Double Bolt Plates Passenger/Right Mounting Bracket (4) Bolt Assembly I-Sheet Number I-20251 Rev.A REVOLUTION BULL BAR 2007-CURRENT CHEVY SILVERADO1500/GMC SIERRA1500 2007-CURRENT TAHOE/SUBURBAN/YUKON/YUKON XL 2007-14 CADILLAC ESCALADE 1500/ESV/EXT 2007-13 CHEVY AVALANCHE Page 2 of 7 11/21/16 LIGHT BAR INSTALLATION: 1. Remove light bar from box and screw bolts and washers into each end. 2. Slide bolts into crossbeam brackets with the washers on the outside of the bracket, and tighten using the supplied allen key. BULL BAR INSTALLATION: 1. Start Bull Bar installation from under the front of the vehicle. Determine if the vehicle is equipped with tow hooks. IMPORTANT: Tow hooks cannot be reinstalled with the Bull Bar. Tow Hook equipped vehicles (Figure 1): (Fig 1) Tow hook pictured I-Sheet Number I-20251 Rev.A REVOLUTION BULL BAR 2007-CURRENT CHEVY SILVERADO1500/GMC SIERRA1500 2007-CURRENT TAHOE/SUBURBAN/YUKON/YUKON XL 2007-14 CADILLAC ESCALADE 1500/ESV/EXT 2007-13 CHEVY AVALANCHE Page 3 of 7 11/21/16 Tow hook removal-option 1: Remove the hex bolts securing the driver side of the bumper to the bracket. Use a short pry bar or large screwdriver to move the tab on the bumper bracket up and away to clear the hex bolt and slide it out past the bumper bracket, (Figures 2A & 2B). NOTE: The driver side tow hook on some later models may be difficult to remove and assistance is highly recommended on these models. The following info only applies to the later GM models. Option 2: Remove plastic radiator grille. Loosen and/or completely remove the front bumper to remove the long hex bolt in the driver side tow hook, (Figure 2B). a. Reattach the bumper after both tow hooks have been removed and the openings have been checked for Bracket clearance. Tighten all factory bumper hardware at this time. b. Proceed to Step 2. (Fig 2B) driver side illustrated from behind bumper to show bumper bolt locations (Fig 2A) Driver side pictured from behind bumper Remove the bolts securing the driver side of the bumper to the bumper bracket. Use a large screwdriver or pry bar to move the mounting tab up enough to get the long bolt through the tow hook out of the end of the frame